| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Logo Printing: | Without Logo Printing |
| Size: | Customized |
| Customized: | Customized |
| Type: | Base |
| Customization: |
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Durable Tungsten Carbide Needle Insert Set
Product Overview: The ceramic insert Tungsten carbide core needle, designed as a high-end accessory for ceramic powder injection molding molds, is a precision needle tailored for the production of ceramic inserts in fiber optic connectors. With a high precision requirement of ±0.001 to ±0.0005, it meets the stringent precision requirements of ceramic insert products.
Material Selection: In the production of fiber optic connector insert cores using ceramic injection molding technology, the main material employed is zirconia ceramic, specifically yttria-stabilized zirconia (Y-PSZ) nanopowder. Zirconia ceramic exhibits characteristics such as high-temperature stability, excellent thermal insulation, and resistance to acid corrosion, making it an ideal choice for fiber optic connector ceramic inserts.
Process Characteristics: During the ceramic powder injection molding process for producing ceramic inserts, the ceramic insert Tungsten carbide core needle is required to have properties such as acid resistance, corrosion resistance, and high-temperature resistance. Tungsten carbide, as the core needle material, is capable of withstanding high-temperature corrosive environments, ensuring the long-lasting performance of the core needle in production operations.
Customization Services: Zhuzhou Sanxin Hard Alloy provides customization services for high-precision ceramic insert Tungsten carbide core needles, meeting customer requirements for precision tolerances in PIN needles. The customization process aligns with customer-provided drawings and requirements for ceramic powder injection molding molds.
Technical Requirements:
Precision Requirement: ±0.001 to ±0.0005
Material: Tungsten carbide
Ceramic Material: Yttria-Stabilized Zirconia Nanopowder (Y-PSZ)
High-temperature resistance, acid corrosion resistance, durable performance
Through the production process at Zhuzhou Sanxin Hard Alloy, this ceramic insert Tungsten carbide core needle can achieve large-scale, batch production in high-demand environments.
With clients' specific drawing requirements as the standard of accuracy tolerance requirement, the physical carbide material parameters can be considered as follows:
| Property | Range |
| Grain Size (μm) | 0.8-2.0 |
| Cobalt Content (% Co) | 6-10 |
| Density (g/cm³) | 14.45 |
| Hardness (HRA) | 88-92 |
| Flexural Strength (MPa) | 3200-3800 |
| Young's Modulus (GPa) | 570 |
| Compression strength Mpa | 4700 |
Besides the ISO 9001:2015 Quality management system certificate, and National high-tech enterprise certification, we've owned more than 20 patent certificates.
Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd, is engaged in R&D of cemented carbide raw material, processing, selling and aftermarket services.
Sanxin dedicated in inheriting tungsten carbide OEM services and improvement solutions, has a specialized technical team as a solid foundation and obvious superiority to manufacture high-quality tungsten carbide product.
Sanxin was established in 2003;
Two main factories were built in 2007;
Passed ISO 9001:2015 in 2017;
High-tech Enterprise Identified in 2017;
Obtained foreign trading license 2017;
Confirmed as supplier of CLEP in 2021;
Owned more than 20 patent certificates.
We always carry out "quality and customer first", "Samples available", "punctual delivery", "mutual benefit", "focus on innovation", "service creates value"…business policy in the market. Sanxin delivering carbide value.
| Parameters | Details |
| Shape | Round, Square, Rectangular |
| Heat Resistance | ≤ 900ºC |
| Product Name | Tungsten Carbide Processing |
| Tolerance | ± 0.01mm |
| Density | 14.5-15.0g/cm3 |
| Flexibility | Excellent |
| Impact Resistance | Excellent |
| Processing Method | Cutting, Grinding, Polishing |
| Lifespan | Long |
| Material | Tungsten Carbide |
| Plating | Tungsten Carbide Plating, Tungsten Carbide Coating |
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