Durable Tungsten Carbide Rods for Precision Component Processing

• Customization: Available
• Materials: Tungsten Carbide
• Certification: ISO
• Model NO.: CSX2245
• Applications: Machinery
• Shape: Round
• Specifications: Customized
• Standard: Nonstandard
• Product Name: Carbide Punch
• Features: Wear-Resistant, Heat-Resistant and Anti-Corrosion
• Carbide Grade: K10, K20, K30, etc
• Surface Treatment: Polish
• Advantages: High Hardness
• Transport Package: Safety Packaging
• Specification: Customized
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Durable Tungsten Carbide Rods for Precision Component Processing

Product Overview
Tungsten carbide PCB rod accessories are high-performance components made from premium tungsten carbide material, primarily used in the manufacturing and processing of printed circuit boards (PCBs). Tungsten carbide is known for its high hardness, wear resistance, and corrosion resistance, making it ideal for applications requiring high precision and durability in electronic component manufacturing.
Product Features

1. High Hardness: Tungsten carbide's extreme hardness allows for effective handling of various high-hardness materials, ensuring precision and stability during processing.
2. Excellent Wear Resistance: The superior wear resistance of tungsten carbide ensures long-term performance, reducing the frequency of replacements.
3. Corrosion Resistance: Tungsten carbide exhibits excellent corrosion resistance, making it suitable for complex chemical environments, extending the accessory's service life.
4. High Precision: Through precision machining and strict quality control, tungsten carbide PCB rod accessories offer high dimensional accuracy and consistency, ensuring efficient and high-quality PCB manufacturing processes.
5. High Strength: The high strength of tungsten carbide materials allows the accessories to withstand significant mechanical stress, reducing the risk of breakage and damage.

Application Fields

1. PCB Manufacturing: Widely used in PCB drilling, cutting, and forming processes, ensuring high precision and quality during manufacturing.
2. Electronic Component Processing: Used for the precision processing of various electronic components, enhancing product reliability and performance.
3. Precision Instrument Manufacturing: Employed in the manufacturing of precision instruments and equipment, used for processing and handling key components.
4. Other Industrial Applications: Suitable for aerospace, automotive manufacturing, and other fields requiring high precision and durability.

Specifications

• Material: Tungsten Carbide
• Hardness: Above HRA90
• Dimensions: Customizable according to customer requirements
• Surface Treatment: Options available for titanium plating, chrome plating, etc.
• Applicable Equipment: Various PCB processing equipment, precision machining equipment, etc.

 

Property	Range
Grain Size (μm)	0.4-2.0
Cobalt Content (% Co)	6-20
Density (g/cm³)	13.96-14.85
Hardness (HRA)	86-93
Flexural Strength (MPa)	3200-4500
Young's Modulus (GPa)	570-620

Processing of Tungsten Carbide

The processing technology for tungsten carbide products varies depending on the type and intended use of the product. Here is a general processing workflow for tungsten carbide products:

1. Raw Material Preparation: Select high-purity tungsten powder and carbon powder as raw materials.
2. Material Mixing: Blend tungsten and carbon powders in specific proportions to ensure a uniform mixture.
3. Pressing and Shaping: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, allowing carbon to react fully with tungsten to produce tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Mechanical Processing: Employ machining processes such as cutting, milling, and grinding on the heat-treated blank to achieve the final product shape.
8. Surface Treatment: Optionally perform surface treatments, such as coating or polishing, to enhance surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
10. Packaging and Delivery: After passing quality inspection, package the products and deliver them to customers.

It's important to note that different types of tungsten carbide products may have variations in this basic process, and specific processing techniques can also be influenced by product design requirements and intended applications.

Our Advantages

Premium Quality Materials

• 100% Virgin Cemented Carbide Materials: Ensuring top-notch quality and performance.
• Fine-Grain Tungsten Carbide: Offering superior material properties for diverse applications.

Outstanding Performance

• Excellent Wear, Abrasion, and Corrosion Resistance: Perfect for high-stress environments, reducing downtime and maintenance costs.
• High Fracture Strength and Hardness: Providing durability and reliability in demanding conditions.
• Superior High and Low Temperature Wear Resistance: Maintaining integrity and performance across a wide temperature range.

Enhanced Service Life

• Longevity: Service life is 10 to 50 times longer than general metal parts, reducing replacement frequency and costs.

Customization and Versatility

• Varied Grades: Tailored to meet specific industry requirements and applications.
• Customization Service: Personalized solutions to fit unique customer needs.

Competitive Pricing

• EXW Factory Price: Offering high-quality products at competitive prices, ensuring value for money.

Easy Maintenance

• Low Friction Coefficient and Small Adhesion: Minimizing maintenance efforts and enhancing operational efficiency.
• Acid and Alkali Corrosion Resistance: Preventing rust and prolonging the lifespan of parts.

With these advantages, Sanxin Carbide Seal Rings stand out in the hardware machinery industry, providing unmatched performance and reliability.