| Customization: | Available |
|---|---|
| Pressing Speed: | Isostatic Pressing |
| Suppression Method: | Unidirectional Pressurization |
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Premium K30 Tungsten Steel Rotor Flat Needle Tool
A specific type of punch is used for shaping or forming stators and rotors in electrical machines or motors.
The punch is made of tungsten carbide, a material known for its exceptional hardness, wear resistance, and strength. It is designed to create precise and accurate shapes in the stator and rotor components, ensuring the proper functioning of electric motors.
Tungsten carbide possesses several key properties that make it highly suitable for the application of stator rotor forming punches. These properties include:
Hardness: Tungsten carbide is renowned for its exceptional hardness. It is one of the hardest materials available, surpassing even titanium and steel. This hardness allows the punch to withstand high pressures and resist wear, ensuring long-lasting performance and maintaining dimensional accuracy during the forming process.
Wear Resistance: Tungsten carbide exhibits excellent wear resistance due to its hardness and strength. This property enables the punch to endure repeated usage without significant wear or deformation. It reduces the need for frequent replacements, resulting in cost savings and increased efficiency in stator rotor forming operations.
Strength and Stiffness: Tungsten carbide possesses remarkable strength and stiffness, making it capable of withstanding the forces and pressures involved in forming stators and rotors. Its high compressive strength ensures the punch retains its shape and structural integrity under heavy loads, preventing deformation or breakage during the forming process.
Heat Resistance: Tungsten carbide can withstand high temperatures without significant loss of hardness or strength. This property is crucial during the stator rotor forming process, as it often involves the application of heat or friction. The heat resistance of tungsten carbide ensures that the punch remains stable and maintains its performance under elevated temperatures.
Chemical Inertness: Tungsten carbide is chemically inert, meaning it is highly resistant to chemical reactions or corrosion. This property is advantageous in stator rotor forming applications, as it ensures the punch remains unaffected by the chemicals or substances used in the forming process, thereby maintaining its dimensional accuracy and performance.
Dimensional Stability: Tungsten carbide exhibits excellent dimensional stability, meaning it maintains its shape and dimensions over time. This property is vital for stator rotor forming punches, as it ensures consistent and accurate forming of stators and rotors, resulting in high-quality components and efficient motor performance.
The combination of these properties makes tungsten carbide an ideal material for stator rotor forming punches, providing exceptional hardness, wear resistance, strength, heat resistance, chemical inertness, and dimensional stability. These properties contribute to the longevity, precision, and reliability of the punches in the manufacturing of electric motors.
The manufacturing process for tungsten carbide punches involves several key steps.
Throughout the manufacturing process, strict quality control measures are implemented to ensure the punches meet the desired specifications. This includes dimensional inspections, hardness testing, surface quality assessments, and other quality checks to validate the final product's performance.
It's important to note that the exact manufacturing process may vary depending on the specific design, size, and application requirements of the tungsten carbide punches. The steps outlined above provide a general overview of the typical manufacturing process involved in producing these punches.
| 1 | 100% virgin wolfram carbide materials; |
| 2 | Fine-grain, even ultra fine grain tungsten carbide is available; |
| 3 | Excellent wear, abrasion, corrosion resistance; |
| 4 | High fracture strength and high hardness; |
| 5 | Longer service life; |
| 6 | Varied cemented carbide material grades; |
| 7 | Competitive EXW factory price; |
| 8 | Customization service. |
Because of the high density but small size, tungsten Carbide Processing products are carefully packaged to minimize the risk of damage during transit. Cemented carbide products are packaged in sturdy boxes and sealed to ensure that they reach their destination safely. Packaging materials used include bubble wrap, foam, bubble bags, cardboard, and other appropriate materials provided as necessary.
We use only the highest quality packaging materials to ensure the safe arrival of your products.Professor of Central South University Powder Metallurgy Research Institute, Doctoral Supervisor.
Professor-Technical Advisor. Doctoral Supervisor of Central South University, Chief Engineer of Powder Metallurgy Institute of Central South University, Won the national science and technology progress award.
From powder selection, forming, sintering, processing to product quality inspection, Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd. always ensuring every step of the production, thus ensuring our product quality and value.
We are committed to providing key components that will achieve success for our customers.
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