Superior Wear Resistance 5-Micron Tungsten Carbide Precision Rod

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: SX2122
• Size: Customized
• Customized: Customized
• Type: Cutting Tool
• Material: Tungsten Carbide
• Certification: ISO 9001:2008, CE
• Product Name: Carbide Rod
• Density: 14.5 - 15.5 G/Cm³
• Hardness: 85 - 92 Hra (Rockwell Hardness)
• Flexural Strength: 1500 - 3000 MPa
• Compressive Strength: 4000 - 6000 MPa
• Elastic Modulus: 530 - 700 Gpa
• Transport Package: Safety Package
• Specification: customized
• Trademark: Sanxin
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Superior Wear Resistance 5-Micron Tungsten Carbide Precision Rod

Product Overview
The 5-Micron Tungsten Carbide Precision Rod is a high-precision, high-performance industrial material crafted from ultra-fine 5-micron tungsten carbide powder. This product features exceptional hardness, wear resistance, and corrosion resistance, making it ideal for high-precision mold manufacturing, precision machining, and other applications requiring superior material performance.
Key Features

1. Ultra-High Hardness: Made from tungsten carbide, offering extremely high hardness, capable of withstanding high loads and high-pressure working environments.
2. Exceptional Wear Resistance: Outstanding wear resistance, suitable for long-term, high-intensity use, reducing wear and extending service life.
3. Strong Corrosion Resistance: Excellent corrosion resistance, suitable for various harsh working environments, extending the lifespan of tools and molds.
4. High Precision: Manufactured using 5-micron ultra-fine tungsten carbide powder, ensuring uniformity and precision, suitable for precision machining.
5. Versatile Applications: Suitable for high-precision mold manufacturing, precision machining, cutting tools, drilling equipment, and more.

Specifications

• Material: Ultra-fine 5-micron tungsten carbide
• Hardness: ≥92 HRA
• Diameter: Customizable according to customer requirements
• Length: Customizable according to customer requirements
• Compatible Equipment: Precision machining equipment, mold manufacturing equipment, cutting equipment, drilling equipment, etc.
• Application Fields: Mold manufacturing, precision machining, cutting tools, electronics manufacturing, drilling industry, etc.

Instructions for Use

1. Installation: Properly install the 5-Micron Tungsten Carbide Precision Rod on the corresponding equipment, ensuring it is securely fastened.
2. Adjustment: Adjust equipment parameters according to specific processing requirements to achieve the best machining results.
3. Operation: Start the equipment and perform machining operations, ensuring the precision rod aligns with the workpiece, and maintain appropriate cooling and lubrication.
4. Maintenance: Regularly check the precision rod for wear and tear, replace or refurbish as needed to ensure continuous high-efficiency operation.

Precautions

• Ensure the precision rod is securely installed to avoid accidental damage caused by looseness.
• Wear appropriate protective gear during operation to ensure safety.
• Clean the precision rod surface promptly after use to prevent residue from affecting subsequent operations.
• Avoid using the precision rod beyond its design limits to prolong its service life.
  

  Property	Range
  Grain Size (μm)	0.4-2.0
  Cobalt Content (% Co)	6-20
  Density (g/cm³)	13.96-14.85
  Hardness (HRA)	86-93
  Flexural Strength (MPa)	3200-4500
  Young's Modulus (GPa)	570-620

   
  

  
   

  Features

  
  The Benefits of Tungsten Carbide Processing
  Tungsten carbide is highly valued for its exceptional properties, enabling it to be suitable for a wide range of applications. Its beneficial qualities make it an ideal option for processing components for a variety of industries.
  The advantages of using tungsten carbide in manufacturing include:
• Exceptional Hardness: Tungsten carbide exhibits exceptional hardness, ranking among the hardest materials available, making it ideal for applications requiring wear resistance and durability.
• High Strength: Tungsten carbide processing results in products with high strength, enabling them to withstand heavy loads, impacts, and harsh environments without deformation or failure.
• Superior Wear Resistance: Tungsten carbide parts have excellent wear resistance, making them suitable for applications involving abrasion, erosion, and high-intensity wear conditions.
• Extended Tool Life: Products made from tungsten carbide have a significantly longer tool life compared to traditional materials, reducing the need for frequent replacements and increasing overall productivity.
• Corrosion Resistance: Tungsten carbide exhibits good resistance to corrosion, making it suitable for use in harsh chemical environments and applications where protection against corrosion is essential.
• High Temperature Resistance: Tungsten carbide maintains its strength and hardness even at high temperatures, enabling it to withstand extreme heat and thermal cycling without deformation or loss of performance.
• Excellent Thermal Conductivity: Tungsten carbide has high thermal conductivity, allowing for efficient heat dissipation and reducing the risk of thermal damage to the tool or workpiece during processing.
• Precision Machining: Tungsten carbide can be precisely machined to achieve complex shapes and tight tolerances, ensuring accuracy and consistency in the finished products.
• Versatile Applications: Tungsten carbide processing finds applications in various industries, including metalworking, mining, oil and gas, automotive, aerospace, and cutting tools, due to its exceptional properties and versatility.
• Cost-Effective Solution: Despite its initial higher cost compared to traditional materials, tungsten carbide processing offers a cost-effective solution in the long run due to its extended tool life, reduced downtime, and increased productivity.