Tungsten Steel 800μm Laser Tin Ball Carbide Spray Nozzle
The laser spray tin ball nozzle is precision produced and processed using tungsten steel material. It is applied to the operation requirements of laser solder ball spray welding machine.
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National high-tech enterprise certification |
| 2, |
Processing High tolerance accuracy ±0.002mm |
| 3, |
Wear-resistant, heat-resistant and anti-corrosion |
Laser solder ball spray welding machine is a mechanical equipment used for precision microelectronic solder ball soldering operations. Its usage principle is that the laser is transmitted through the optical fiber, the output port is installed above the solder ball outlet, and an inlet for high-pressure gas is placed on the annular cavity, and the solder ball is melted by the laser. Then the high-pressure inert gas has enough pressure to drop the molten tin balls from the tungsten steel nozzle. Professional and high-precision solder ball laser welding equipment has excellent performance. The solder ball is melted in the tungsten steel nozzle, and different solder joints are welded according to the size of the solder ball. The welding quality is stable and the yield rate is high.
With the rapid development and continuous requirements of the consumer electronics industry, the laser soldering process has become a widely used process system in the electronics industry. Laser solder ball spray welding, solder ball laser welding operations, and laser solder ball spray operations require precision production and processing of tungsten steel nozzles. The performance of solder ball laser welding nozzles continues to improve. The improvement and progress of industrial production technology has promoted the application fields of laser solder spray welding to become more and more extensive, mainly including:
1. Optoelectronics industry: mobile phone camera CCM module, electronic soft board connection point welding, precision voice control devices, data line solder joint assembly, etc.
2. Circuit board industry: FPC flexible circuit board, FPC/TFT screen, etc.
3. High-end electronics industry: car keys, reversing radar, sensors, etc.
4. Acoustic industry: earphone voice coil wire, vibration motor, mobile phone microphone spring, etc.
5. Communication industry: optical module optical module.
6. Semiconductor industry: IC wafers, etc.
7. Fuse industry: glass tube, ceramic tube, etc.
Packaging and Shipping for Tungsten Carbide Processing
Tungsten carbide processing requires secure packaging to ensure the product is not damaged during shipping. Each item is packaged in a sealed bag with cushioning material. The packages are then placed in packaging boxes or cartons to guarantee the safety of the product during the shipping process. The shipping boxes are then sealed with industrial-strength adhesive tape.
The packages are then shipped using reliable carriers, such as UPS, FedEx, and DHL. They are tracked from the time of shipment until they arrive at their destination. We use a variety of shipping methods, including overnight, two-day, and ground shipping, to ensure that the product arrives on time.
The Astonishing Applications of Tungsten Carbide
Tungsten carbide is a material widely used in many settings due to its incredible hardness and durability. Its many uses span across a variety of settings, such as cutting tools, wear parts, dies and molds, orthopedic implants, drill bits, wind turbine components, exploration equipment, abrasives, and even the jewelry industry.
Cutting Tools
Tungsten carbide is used to create hardened tips and cutting edges for a number of drills, end mills, taps, reamers, and other types of tooling used to perform material-removing processes.
Wear Parts
Items like bulldozer blades, excavator teeth, conveyor skip plates, and chute liners require excellent wear-resistance and tungsten carbide provides just that.
Dies and Molds
Forming and stamping dies used in shaping metals and plastics require a material that can withstand repeated use and high pressure. Tungsten carbide fits this criteria.
Orthopedic Implants
Biocompatibility and mechanical strength are just two of the main requirements that tungsten carbide meets when used in joint replacement components, like knee and hip prosthetics.
Drill Bits
Drilling operations in oil and gas fields need drill bits that are durable and can efficiently drill through hard rock underwater. This is why tungsten carbide is the material of choice for these applications.
Wind Turbine Components
Durability is key in the wind turbine industry and it is no surprise that tungsten carbide is used in its gear systems and blade pitch mechanisms in order to keep wear surfaces protected.
Exploration Equipment
Coring bits, underreamers and industrial core drills are all commonly used in exploration equipment and have tungsten carbide as a key component due to its hardness.
Abrasives
Tungsten carbide is processed into particles and grains that are sometimes used as coated and bonded abrasives for polishing and grinding applications.
Jewelry Industry
Finally, tungsten carbide is also used in the jewelry industry, applied in decorative components for rings, cufflinks, and pendants due to its density and color properties.
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