Product Description
High-Quality Ceramic Components with Superior Wear Resistance
Ceramic wear-resistant parts refer to components made from ceramic materials that are specifically designed to withstand wear and abrasion in various applications. Ceramic materials, such as alumina (aluminum oxide), zirconia (zirconium oxide), silicon carbide, and boron carbide, offer exceptional hardness and wear resistance, making them ideal for applications where materials are subjected to harsh wear conditions.
Product Features:
1.Ceramic Liners: Ceramic liners are used in equipment and machinery that handle abrasive materials or fluids. They are commonly found in industries such as mining, cement production, and chemical processing. Ceramic liners, due to their high wear resistance, are used to line chutes, hoppers, pipes, and other components that come into contact with abrasive materials, prolonging the equipment's lifespan and reducing maintenance costs.
2.Ceramic Bearings: Ceramic bearings utilize ceramic balls or races to reduce friction and wear. They are often used in high-speed and high-temperature applications where conventional metal bearings may fail. Ceramic bearings find applications in industries such as aerospace, automotive, and manufacturing, offering superior performance, extended service life, and reduced maintenance requirements.
3.Ceramic Coatings: Ceramic coatings are applied to the surface of various substrates to enhance wear resistance. These coatings are typically composed of ceramic materials such as tungsten carbide or alumina. Ceramic coatings are used in applications where the substrate needs protection against wear, erosion, or corrosion, such as cutting tools, engine components, and industrial machinery.
4.Ceramic Seals and Rings: Ceramic seals and rings are used in applications that require excellent wear resistance and sealing capabilities. They are commonly found in pumps, valves, and mechanical seals that handle abrasive fluids, chemicals, or high temperatures. Ceramic seals and rings provide a reliable sealing surface while withstanding wear, reducing leakage, and improving the overall efficiency and reliability of the equipment.
5.Ceramic Nozzles and Orifices: Ceramic nozzles and orifices are used in applications involving high-velocity fluid flows, such as sandblasting, waterjet cutting, and fuel injection systems. Ceramic's high hardness and wear resistance allow these components to withstand the erosive forces experienced in such applications, maintaining their shape and performance over an extended period.
Detailed Photos
Product Parameters
| Parameters |
Details |
| Shape |
Round, Square, Rectangular |
| Heat Resistance |
≤ 900ºC |
| Product Name |
Tungsten Carbide Processing |
| Tolerance |
± 0.01mm |
| Density |
14.5-15.0g/cm3 |
| Flexibility |
Excellent |
| Impact Resistance |
Excellent |
| Processing Method |
Cutting, Grinding, Polishing |
| Lifespan |
Long |
| Material |
Tungsten Carbide |
| Plating |
Tungsten Carbide Plating, Tungsten Carbide Coating |
Processing of Tungsten Carbide
The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:
- Raw Material Selection: Choose high-purity tungsten powder and carbon powder as raw materials to ensure the produced tungsten carbide exhibits excellent properties.
- Material Mixing: Blend the selected tungsten and carbon powders in specific proportions to form a uniform mixture.
- Pressing: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
- Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
- Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, utilizing high temperature and pressure to facilitate the complete reaction between carbon and tungsten, resulting in tungsten carbide.
- Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
- Product Machining: Process the heat-treated blank through cutting, grinding, and other machining techniques to produce the final tungsten carbide products.
- Surface Treatment: Optionally perform surface treatments such as coating or polishing to improve surface properties as needed.
- Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.
Packaging & Shipping
Packaging and Shipping for Tungsten Carbide Processing
Tungsten Carbide Processing is packed in heavy-duty corrugated boxes that are designed to protect the product from damage during shipping. The boxes are marked with both the customer's name and a description of the contents.
Shipping is done through a variety of carriers, depending on the customer's location. We use both ground and air shipping, and strive to ensure that the product arrives on time and in perfect condition.
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