Premium Cemented Carbide Blanks for Heavy-Duty Industrial Applications

• Customization: Available
• Pressing Speed: Isostatic Pressing
• Suppression Method: Unidirectional Pressurization
• Model NO.: CSX2308
• Application: Mechanical Gadgets, Aerospace, Auto Parts, Electric Appliances, Medical Apparatus
• Material: Carbide, Tungsten Alloy, Tungsten
• Advantage: High Density
• Feature: Wear Resistant
• Surface Treatment: Plain, Blank, Sintered
• Type: Standard, Non-Standard
• Transport Package: Carton Box
• Specification: Customized
• Trademark: OEM available
• Origin: China
• Production Capacity: 10000PCS/Month

Product Description

Product Description

Wear-Resistant Tungsten Steel Blanks for Industrial Applications

Tungsten steel blanks are semi-finished products made from tungsten steel (carbide), renowned for their exceptional hardness, wear resistance, and durability. These blanks serve as the foundational material for manufacturing various precision tools, parts, and components in high-stress and high-wear applications.
Product Overview
Tungsten steel blanks are cylindrical pieces of tungsten steel that have undergone initial forming but require further machining and processing to meet specific application requirements. They are used in industries where high strength, toughness, and reliability are crucial, such as aerospace, automotive, and precision engineering.
Material Characteristics

1. High Hardness: Tungsten steel boasts a hardness level typically exceeding HRA85, providing excellent resistance to deformation and wear.
2. Superior Wear Resistance: This material is highly resistant to abrasion, making it ideal for applications involving extensive friction and wear.
3. High Temperature Resistance: Tungsten steel maintains its mechanical properties and stability at elevated temperatures, suitable for high-heat environments.
4. Corrosion Resistance: It resists corrosion from various chemicals, extending the lifespan of the components made from these blanks.

Application Fields

1. Aerospace: Used in manufacturing high-precision and high-strength components for aircraft and spacecraft.
2. Automotive: Applied in the production of wear-resistant parts for engines, transmissions, and other critical components.
3. Precision Engineering: Essential for creating high-accuracy tools and dies used in machining and manufacturing processes.
4. Mining and Drilling: Suitable for producing durable and wear-resistant drilling and cutting tools.

Quality Control

1. Inspection: Rigorous inspection procedures throughout the production process to ensure compliance with specifications.
2. Testing: Mechanical and chemical testing to verify hardness, wear resistance, and other critical properties.
3. Final Check: Comprehensive final inspection to ensure dimensions, surface quality, and overall integrity meet the required standards.

Tungsten steel blanks are indispensable in producing high-performance parts and tools, offering unmatched hardness, wear resistance, and reliability. These blanks form the basis for components that must withstand extreme conditions and deliver consistent performance

 

Application

 

Cutting Tools:	Tungsten carbide blanks are widely used in the manufacturing of cutting tools such as inserts, drills, end mills, reamers, and saw blades. The high hardness and wear resistance of tungsten carbide make it ideal for cutting and machining operations in industries like automotive, aerospace, metalworking, and woodworking.
Wear Parts:	Tungsten carbide blanks are used to produce wear parts that are subjected to high levels of abrasion, such as nozzles, seals, bearings, valve components, and pump parts. Tungsten carbide's exceptional hardness and resistance to wear make it suitable for applications in oil and gas, mining, chemical processing, and other industries where severe wear conditions are present.
Dies and Molds:	Tungsten carbide blanks are utilized in the production of dies and molds for metal stamping, forging, and casting processes. Their high hardness and resistance to deformation allow for precise shaping and forming of materials, leading to consistent and accurate parts production.
Tooling Components:	Tungsten carbide blanks are employed in tooling components like punches, dies, gauges, and fixtures. These components are used in various industries, including automotive, electronics, and medical device manufacturing, to ensure precise and repeatable production processes.
Wear-resistant Coatings:	Tungsten carbide blanks can be used as a base material for wear-resistant coatings. These coatings are applied to surfaces that require enhanced wear resistance, such as cutting tools, machine components, and wear plates. The tungsten carbide coating provides a hard and durable surface that extends the lifespan of the coated parts.
Mining and Construction Tools:	Tungsten carbide blanks are utilized in the production of tools for mining, drilling, and construction applications. Examples include drill bits, teeth for excavators and road milling machines, and wear parts for rock drilling tools. The exceptional hardness and toughness of tungsten carbide make it suitable for withstanding the demanding conditions encountered in these industries.
Aerospace and Defense Components:	Tungsten carbide blanks are used in the production of components for aerospace and defense applications. These can include turbine blades, armor-piercing projectiles, missile components, and high-precision parts that require excellent strength, wear resistance, and dimensional stability.

After Sales Service

Technical Support and Services for Tungsten Carbide Processing

We provide technical support and services to ensure that our customers are able to use Tungsten Carbide Processing to its fullest potential. Our experienced and knowledgeable team can provide customized solutions and advice to help you get the most out of your product.

• Product installation and setup
• Troubleshooting and bug fixes
• Product training and tutorials
• On-site support and maintenance
• Software updates and upgrades
• 24/7 customer service

Company Profile

Zhuzhou Sanxin cemented carbide products mainly include nozzles, bushings & sleeves, sealing rings, molds, inserts, mill rollers, and other customized components.

Cemented carbide is a composite hard alloy material that consists of refractory metal bonded together by a metallic binder through powder metallurgy.
High hardness, wear resistance, strength, and toughness are all its exceptional properties to be widely used in industrial parts and tools for most harsh and aggressive environments.
It is generally accepted that tungsten carbide and tungsten alloy best fit the definitions of cemented carbide, which is also well known as the name metal ceramic.