Superior Wear Resistance Tungsten Carbide Circular Film Cutter
Product Overview
The Tungsten Carbide Circular Film Cutter is a high-performance industrial cutting tool designed specifically for cutting film materials. Made from high-quality tungsten carbide, it features excellent hardness and wear resistance, maintaining superior cutting performance in high-intensity work environments. It is widely used in electronics, packaging, printing, and other industries.
Key Features
- Premium Material: Manufactured using high-hardness tungsten carbide, offering exceptional hardness and wear resistance.
- High-Precision Cutting: Sharp cutting edge ensures precise and clean cuts, suitable for various film materials.
- Durability: Outstanding wear resistance and corrosion resistance ensure the cutter maintains excellent performance under heavy use.
- Versatile Applications: Suitable for cutting electronic films, plastic films, metal films, and other materials.
- Customization Services: Available in various sizes and specifications to meet different customer requirements.
Specifications
- Material: Tungsten Carbide
- Hardness: ≥92 HRA
- Diameter: Customizable according to customer requirements
- Thickness: Customizable according to customer requirements
- Compatible Equipment: Suitable for use with film cutting machines, slitting machines, and other industrial equipment
Application Fields
- Electronics Industry: Used for cutting electronic component films, improving product processing precision.
- Packaging Industry: Provides efficient and precise cutting during the slitting of packaging materials.
- Printing Industry: Ensures quality and precision in cutting printing films.
- Medical Devices: Used in the manufacture of medical devices for precise cutting of thin film materials.
Usage Instructions
- Installation Steps: Install the cutter on the appropriate cutting equipment, ensuring it is secure and stable.
- Operating Guidelines: Adjust cutting parameters based on the characteristics of the material being cut to achieve optimal cutting results.
- Maintenance: Regularly inspect the cutter for wear and replace or sharpen as needed to maintain high performance.
Precautions
- Safety Operation: Wear necessary protective gear during installation and operation to ensure safety.
- Proper Use: Avoid using the cutter under conditions that exceed its design limits to extend its service life.
- Cleaning and Maintenance: Clean the cutter surface after use to prevent residue from affecting future use.
Customer Support
Professional technical support and after-sales service are provided to help customers resolve any issues encountered during use, ensuring an excellent user experience and product performance.
| Parameters |
Details |
| Shape |
Round, Square, Rectangular |
| Heat Resistance |
≤ 900ºC |
| Product Name |
Tungsten Carbide Processing |
| Tolerance |
± 0.01mm |
| Density |
14.5-15.0g/cm3 |
| Flexibility |
Excellent |
| Impact Resistance |
Excellent |
| Processing Method |
Cutting, Grinding, Polishing |
| Lifespan |
Long |
| Material |
Tungsten Carbide |
| Plating |
Tungsten Carbide Plating, Tungsten Carbide Coating |
Processing of Tungsten Carbide
The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:
- Raw Material Selection: Choose high-purity tungsten powder and carbon powder as raw materials to ensure the produced tungsten carbide exhibits excellent properties.
- Material Mixing: Blend the selected tungsten and carbon powders in specific proportions to form a uniform mixture.
- Pressing: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
- Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
- Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, utilizing high temperature and pressure to facilitate the complete reaction between carbon and tungsten, resulting in tungsten carbide.
- Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
- Product Machining: Process the heat-treated blank through cutting, grinding, and other machining techniques to produce the final tungsten carbide products.
- Surface Treatment: Optionally perform surface treatments such as coating or polishing to improve surface properties as needed.
- Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.
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