Extreme Hardness Tungsten Steel Dies for Industrial Precision

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: SX2313
• Material: Tungsten Carbide
• Certification: ISO9001
• Product Name: Carbide Dies
• Advantages: Wear-Resistant, Heat-Resistant and Anti-Corrosion
• Carbide Grade: K10, K20, K30, etc.
• Processing: Cutting, Grinding, Polishing
• Tolerance: ±0.01mm
• Lifespan: Long
• Transport Package: Safety Packaging
• Specification: Customized
• Trademark: OEM
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Extreme Hardness Tungsten Steel Dies for Industrial Precision

Tungsten steel trapezoidal dies are precision components made from tungsten steel (carbide), renowned for their exceptional hardness, wear resistance, and durability. These dies are crucial in the manufacturing of trapezoidal-shaped parts and are widely used in industries that require high precision and long-lasting tooling.
Product Overview
Tungsten steel trapezoidal dies are designed to form or cut materials into trapezoidal shapes with high accuracy and consistency. They are essential in various manufacturing processes, including metal forming, stamping, and extrusion. The superior material properties of tungsten steel ensure that these dies maintain their shape and performance over extended periods, even under high-stress conditions.
Material Characteristics

1. High Hardness: Tungsten steel typically exhibits a hardness level above HRA85, providing excellent resistance to deformation and wear.
2. Exceptional Wear Resistance: The high wear resistance of tungsten steel makes these dies suitable for applications involving continuous friction and high-impact forces.
3. Thermal Stability: Tungsten steel maintains its mechanical properties and stability at elevated temperatures, making it suitable for high-temperature forming processes.
4. Corrosion Resistance: Tungsten steel offers strong resistance to various chemicals, ensuring long-term performance in corrosive environments.

Application Fields

1. Metal Forming: Used in presses and other metal forming equipment to produce trapezoidal-shaped metal parts.
2. Stamping: Essential in stamping processes for creating precise and consistent trapezoidal shapes in sheet metal.
3. Extrusion: Applied in extrusion dies to form materials into trapezoidal cross-sections.
4. Automotive Manufacturing: Used in the production of automotive parts requiring trapezoidal shapes and high durability.
5. Aerospace: Essential for manufacturing high-precision components in the aerospace industry.

Processing Techniques

1. Material Selection: Choosing high-quality tungsten steel to ensure consistent performance and longevity.
2. Precision Machining: Utilizing advanced CNC machinery and grinding equipment to achieve precise dimensions and surface finishes.
3. Heat Treatment: Applying appropriate heat treatment processes to enhance mechanical properties and durability.
4. Surface Treatment: Options for polishing, coating, and other surface treatments to improve wear resistance and performance characteristics.

Tungsten steel trapezoidal dies are indispensable in precision manufacturing, offering unmatched hardness, wear resistance, and reliability. These dies are crucial for ensuring efficiency and durability in processes that demand high precision and long-lasting tooling, making them a valuable asset in any high-performance manufacturing environment.

 

 

Applications

The Astonishing Applications of Tungsten Carbide
Tungsten carbide is a material widely used in many settings due to its incredible hardness and durability. Its many uses span across a variety of settings, such as cutting tools, wear parts, dies and molds, orthopedic implants, drill bits, wind turbine components, exploration equipment, abrasives, and even the jewelry industry.
Cutting Tools
Tungsten carbide is used to create hardened tips and cutting edges for a number of drills, end mills, taps, reamers, and other types of tooling used to perform material-removing processes.
Wear Parts
Items like bulldozer blades, excavator teeth, conveyor skip plates, and chute liners require excellent wear-resistance and tungsten carbide provides just that.
Dies and Molds
Forming and stamping dies used in shaping metals and plastics require a material that can withstand repeated use and high pressure. Tungsten carbide fits this criteria.
Orthopedic Implants
Biocompatibility and mechanical strength are just two of the main requirements that tungsten carbide meets when used in joint replacement components, like knee and hip prosthetics.
Drill Bits
Drilling operations in oil and gas fields need drill bits that are durable and can efficiently drill through hard rock underwater. This is why tungsten carbide is the material of choice for these applications.
Wind Turbine Components
Durability is key in the wind turbine industry and it is no surprise that tungsten carbide is used in its gear systems and blade pitch mechanisms in order to keep wear surfaces protected.
Exploration Equipment
Coring bits, underreamers and industrial core drills are all commonly used in exploration equipment and have tungsten carbide as a key component due to its hardness.
Abrasives
Tungsten carbide is processed into particles and grains that are sometimes used as coated and bonded abrasives for polishing and grinding applications.
Jewelry Industry
Finally, tungsten carbide is also used in the jewelry industry, applied in decorative components for rings, cufflinks, and pendants due to its density and color properties.