T-bar Punch Insert with Tungsten Steel for Durable and Precise Results
Product Overview: The tungsten steel punch with a flat front section is a high-precision, high-wear-resistant punching tool made from premium tungsten steel (carbide) material. It features a flat front section design, making it suitable for specific punching and forming operations. This tool is widely used in industries such as electronics, electrical appliances, automotive parts, and mold manufacturing.
Key Features:
- High Hardness and Wear Resistance:
- Tungsten steel material provides extremely high hardness and wear resistance, ensuring long-term use in high-intensity punching operations.
- Flat Front Section Design:
- The special flat front section design is ideal for flat forming or specific shaped punching operations, ensuring high quality and consistency of products.
- High-Precision Manufacturing:
- Advanced manufacturing processes ensure dimensional accuracy and consistency of the punch, meeting high-precision punching requirements.
- Corrosion Resistance:
- Tungsten steel material offers good corrosion resistance, suitable for various complex and harsh working environments.
Technical Specifications:
- Material: Tungsten carbide (WC-Co)
- Diameter and Length: Customizable (various specifications available based on customer needs)
- Flat Section Dimensions: Customizable
- Hardness: 89-92 HRA
Usage Recommendations:
- Installation and Fixation: Ensure the punch is correctly installed and securely fixed to achieve optimal punching results.
- Lubrication and Cooling: Use appropriate lubrication and cooling fluids during high-intensity punching operations to extend the punch's service life and improve punching quality.
- Regular Maintenance: Regularly inspect and maintain the punch, promptly removing chips and debris generated during punching to keep the tool clean and in good condition.
Packaging and Transportation:
- Shockproof packaging ensures the punch is not damaged during transportation.
- Provides fast and secure logistics services to ensure timely delivery of products.
Customer Service:
- Offers technical support and consultation services to help customers resolve issues encountered during use.
- Provides customization services, designing and manufacturing tungsten steel punches with flat front sections according to customers' specific requirements.
1, |
National high-tech enterprise certification |
2, |
Processing High tolerance accuracy ±0.002mm |
3, |
Wear-resistant, heat-resistant and anti-corrosion |
The Benefits of Tungsten Carbide Processing
Tungsten carbide is highly valued for its exceptional properties, enabling it to be suitable for a wide range of applications. Its beneficial qualities make it an ideal option for processing components for a variety of industries.
The advantages of using tungsten carbide in manufacturing include:
- Exceptional Hardness: Tungsten carbide exhibits exceptional hardness, ranking among the hardest materials available, making it ideal for applications requiring wear resistance and durability.
- High Strength: Tungsten carbide processing results in products with high strength, enabling them to withstand heavy loads, impacts, and harsh environments without deformation or failure.
- Superior Wear Resistance: Tungsten carbide parts have excellent wear resistance, making them suitable for applications involving abrasion, erosion, and high-intensity wear conditions.
- Extended Tool Life: Products made from tungsten carbide have a significantly longer tool life compared to traditional materials, reducing the need for frequent replacements and increasing overall productivity.
- Corrosion Resistance: Tungsten carbide exhibits good resistance to corrosion, making it suitable for use in harsh chemical environments and applications where protection against corrosion is essential.
- High Temperature Resistance: Tungsten carbide maintains its strength and hardness even at high temperatures, enabling it to withstand extreme heat and thermal cycling without deformation or loss of performance.
- Excellent Thermal Conductivity: Tungsten carbide has high thermal conductivity, allowing for efficient heat dissipation and reducing the risk of thermal damage to the tool or workpiece during processing.
- Precision Machining: Tungsten carbide can be precisely machined to achieve complex shapes and tight tolerances, ensuring accuracy and consistency in the finished products.
- Versatile Applications: Tungsten carbide processing finds applications in various industries, including metalworking, mining, oil and gas, automotive, aerospace, and cutting tools, due to its exceptional properties and versatility.
- Cost-Effective Solution: Despite its initial higher cost compared to traditional materials, tungsten carbide processing offers a cost-effective solution in the long run due to its extended tool life, reduced downtime, and increased productivity.