Precision Tungsten Carbide Upper Die for Riveting Applications
1. Material and Structure
- Material: The upper die for riveting is made of tungsten carbide, a hard alloy known for its exceptional hardness and wear resistance. Tungsten carbide is highly suitable for applications that demand high durability and precision.
- Structure: The die features a robust design tailored for riveting processes. Its precise engineering ensures consistent and reliable performance, capable of withstanding high-stress conditions during operation.
2. Features and Advantages
- High Hardness: With a hardness rating of HV1700-2000, tungsten carbide provides excellent durability, maintaining its sharpness and integrity under high-pressure operations.
- Wear Resistance: The superior wear resistance of tungsten carbide ensures the die's long service life, even with frequent use in demanding environments.
- Heat Resistance: The die maintains stable performance at elevated temperatures, minimizing the risk of deformation or failure during high-temperature operations.
- Corrosion Resistance: High resistance to various chemicals and environmental factors enhances the lifespan of the die in different operating conditions.
- Precision: Advanced manufacturing processes ensure high precision in riveting, resulting in consistent and accurate outcomes.
3. Applications
- Automotive Industry: Used for riveting components in vehicle assembly, ensuring strong and durable connections in car bodies, frames, and other parts.
- Aerospace Industry: Suitable for high-precision riveting in aircraft manufacturing, where reliability and accuracy are critical.
- Mechanical Engineering: Widely employed in machinery and equipment manufacturing, where strong and precise riveting is required.
- Construction Industry: Applied in the assembly of various construction components and structures, providing durable and secure riveted joints.
Summary
The tungsten carbide upper die for riveting is a highly durable and precise tool essential for strong and accurate riveting operations across various industries. Its exceptional hardness, wear resistance, and heat resistance make it a reliable choice for demanding applications. Proper usage and maintenance can significantly extend the die's service life, enhancing productivity and ensuring consistent riveting quality.
Processing of Tungsten Carbide
"Mechanical Processing," which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:
- Cutting: Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product.
- Milling: Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes.
- Grinding: Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product.
- Turning: Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components.
- Hole Machining: Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design.
The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.
Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd, is engaged in R&D of cemented carbide raw material, processing, selling and aftermarket services.
Sanxin dedicated in inheriting tungsten carbide OEM services and improvement solutions, has a specialized technical team as a solid foundation and obvious superiority to manufacture high-quality tungsten carbide product.
Sanxin was established in 2003;
Two main factories were built in 2007;
Passed ISO 9001:2015 in 2017;
High-tech Enterprise Identified in 2017;
Obtained foreign trading license 2017;
Confirmed as supplier of CLEP in 2021;
Owned more than 20 patent certificates.
We always carry out "quality and customer first", "Samples available", "punctual delivery", "mutual benefit", "focus on innovation", "service creates value"…business policy in the market. Sanxin delivering carbide value.
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