High-Quality Mold Alloy Inserts with Ceramic Ferrule

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: SX1141
• Condition: New
• Certification: ISO9001
• Customized: Customized
• Material: Tungsten Carbide
• Product Name: Carbide Insert Mold
• Hardness: HRC90-HRC95
• Carbide Grade: K10, K20, K30, etc.
• Features: Abrasion Resistant
• Surface Finish: Smooth, Shiny
• Transport Package: Safety Packaging
• Specification: Customized
• Trademark: OEM
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

High-Quality Mold Alloy Inserts with Ceramic Ferrule

Product Description: This Tungsten Carbide Welding Mold is crafted using the YL10.2 grade of Tungsten Carbide, with the body made of SKD11 material. The design emphasizes the smoothness of the Tungsten Carbide working surface, and the inner walls undergo a polishing process to achieve a mirror-like finish.
Product Features:

1. High-Quality Material Selection: The Tungsten Carbide part is made from the YL10.2 grade, and the body is composed of SKD11 material, ensuring outstanding durability and stability for the mold.
2. Smooth Arc Design: Special attention is given to the smoothness of the Tungsten Carbide working surface, ensuring precise and consistent welding results.
3. Mirror-Like Polished Inner Walls: The inner walls undergo meticulous polishing, achieving a surface smoothness at a mirror-like level, reducing friction and enhancing the mold's lifespan.

The Tungsten Carbide Welding Mold is a meticulously designed tool that stands out with its premium material selection, smooth arc design, and mirror-like polished inner walls. Focused on providing an efficient and precise welding experience, it adds reliability and quality assurance to the user's production processes

Detailed Photos

 

Product Parameters

Parameters	Details
Shape	Round, Square, Rectangular
Heat Resistance	≤ 900ºC
Product Name	Tungsten Carbide Processing
Tolerance	± 0.01mm
Density	14.5-15.0g/cm3
Flexibility	Excellent
Impact Resistance	Excellent
Processing Method	Cutting, Grinding, Polishing
Lifespan	Long
Material	Tungsten Carbide
Plating	Tungsten Carbide Plating, Tungsten Carbide Coating

Processing of Tungsten Carbide

The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:

1. Raw Material Selection: Choose high-purity tungsten powder and carbon powder as raw materials to ensure the produced tungsten carbide exhibits excellent properties.
2. Material Mixing: Blend the selected tungsten and carbon powders in specific proportions to form a uniform mixture.
3. Pressing: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, utilizing high temperature and pressure to facilitate the complete reaction between carbon and tungsten, resulting in tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Product Machining: Process the heat-treated blank through cutting, grinding, and other machining techniques to produce the final tungsten carbide products.
8. Surface Treatment: Optionally perform surface treatments such as coating or polishing to improve surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.

Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.

Packaging & Shipping

Packaging and Shipping for Tungsten Carbide Processing
Tungsten Carbide Processing is packed in heavy-duty corrugated boxes that are designed to protect the product from damage during shipping. The boxes are marked with both the customer's name and a description of the contents.
Shipping is done through a variety of carriers, depending on the customer's location. We use both ground and air shipping, and strive to ensure that the product arrives on time and in perfect condition.
 

Certifications