| Customization: | Available |
|---|---|
| Pressing Speed: | Isostatic Pressing |
| Suppression Method: | Unidirectional Pressurization |
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Materials commonly used for semiconductor plunger pots include:
Tungsten Carbide: Known for its hardness, wear resistance, and durability, tungsten carbide is a popular choice for semiconductor plunger pots due to its ability to withstand harsh conditions and repetitive use.
Ceramics: Certain types of ceramics, such as alumina (aluminum oxide) or zirconia, are used in semiconductor applications for their high temperature resistance, electrical insulation properties, and chemical inertness.
Stainless Steel: Stainless steel is often used for semiconductor plunger pots due to its corrosion resistance, strength, and ease of maintenance.
Titanium: Titanium is known for its high strength-to-weight ratio, corrosion resistance, and biocompatibility, making it suitable for semiconductor applications where these properties are beneficial.
Plastics: Certain engineering plastics like PEEK (Polyetheretherketone) or PTFE (Polytetrafluoroethylene) may be used for semiconductor plunger pots when chemical resistance, electrical insulation, or non-stick properties are required.
The choice of material for semiconductor plunger pots depends on factors such as the specific application requirements, environmental conditions, desired properties (such as wear resistance, thermal conductivity, or electrical insulation), and budget considerations.
Wear resistance plays a critical role in the performance of plunger pots, especially in semiconductor manufacturing processes.
Extended Lifespan: Plunger pots are components that are subjected to repeated use and contact with materials during semiconductor manufacturing processes. High wear resistance helps to prolong the lifespan of the plunger pot by reducing the rate of material loss due to abrasion and friction.
Maintaining Dimensional Stability: Wear-resistant plunger pots are better able to maintain their original dimensions and tolerances over time. This is crucial for ensuring consistent and accurate dispensing or handling of materials in semiconductor fabrication processes.
Reduced Downtime: A plunger pot with good wear resistance is less likely to degrade or fail prematurely due to wear and tear. This can lead to reduced downtime for equipment maintenance and replacement, ultimately improving overall operational efficiency.
Consistent Performance: Wear-resistant plunger pots maintain their performance characteristics over extended periods, ensuring that they continue to function reliably and consistently in demanding manufacturing environments.
Prevention of Contamination: Wear resistance helps prevent the generation of particles or debris from the plunger pot itself, which could contaminate the semiconductor manufacturing process and affect the quality of the final products.
Cost Savings: By investing in wear-resistant plunger pots, semiconductor manufacturers can reduce the frequency of replacements and repairs, ultimately leading to cost savings in the long run.
In summary, wear resistance is crucial for ensuring the longevity, accuracy, reliability, and cost-effectiveness of plunger pots used in semiconductor manufacturing processes. It is a key factor in maintaining the performance and efficiency of semiconductor fabrication equipment.
Zhuzhou Sanxin cemented carbide products mainly include nozzles, bushings & sleeves, sealing rings, molds, inserts, mill rollers, and other customized components.
Cemented carbide is a composite hard alloy material that consists of refractory metal bonded together by a metallic binder through powder metallurgy.
| 1, National high-tech enterprise certification |
| 2, Processing High tolerance accuracy ±0.001mm |
| 3, Wear-resistant, heat-resistant, and anti-corrosion |
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