High-Performance Carbide Forming Sleeves for Machinery
Carbide forming sleeves are high-performance mechanical components widely used in mold manufacturing, machining, and high-precision equipment. Below is a detailed product description of carbide forming sleeves:
Product Features
- High Hardness and Wear Resistance: Carbide forming sleeves have extremely high hardness (HRA 89-93) and excellent wear resistance, ensuring stable performance in high-load and high-wear environments.
- High Strength and Toughness: Carbide material not only has high hardness but also exhibits good strength and toughness, capable of withstanding significant impacts and loads.
- Thermal Stability: Carbide maintains its hardness and strength under high-temperature conditions, making it suitable for high-temperature applications.
- Corrosion Resistance: Carbide materials offer good resistance to various corrosive media, suitable for acidic and alkaline environments and other corrosive working conditions.
Applications
Carbide forming sleeves are widely used in the following fields:
- Mold Manufacturing: Used as core components in various molds such as stamping molds and drawing molds, ensuring the service life and processing precision of the molds.
- Machining: Serves as key parts in high-precision machining equipment, enhancing processing quality and efficiency.
- Mining and Construction Machinery: Used as wear-resistant parts in drill bits, excavators, and other equipment, significantly improving the durability and working efficiency of the machinery.
- Aerospace: Used as critical components in the demanding aerospace industry, ensuring high reliability and long service life of the equipment.
Technical Parameters
- Material Composition: Mainly composed of tungsten carbide (WC) and cobalt (Co), mixed in a certain proportion. The specific composition ratio can be customized according to customer requirements.
- Hardness: HRA 89-93
- Density: 13.9-14.5 g/cm³
- Flexural Strength: 2000-3000 MPa
- Grain Size: 0.4-1.0 µm
| Property |
Specification |
| Corrosion Resistance |
Excellent |
| Tolerance |
±0.01mm |
| Shape |
Round, Square, Rectangular |
| Flexibility |
Excellent |
| Impact Resistance |
Excellent |
| Processing Method |
Cutting, Grinding, Polishing |
| Product Name |
Tungsten Carbide Processing |
| Density |
14.5-15.0g/cm3 |
| Hardness |
HRC90-HRC95 |
| Material |
Tungsten Carbide |
Tungsten carbide products find various applications in the pump industry due to their hardness, wear resistance, and corrosion resistance. Here are potential applications of tungsten carbide products in the pump industry:
- Pump Bushings: The high hardness of tungsten carbide makes it suitable for use in pump dynamic and static bushings. This enhances the wear resistance of bearing components, extending the pump's lifespan.
- Impellers: Tungsten carbide can be used to manufacture pump impellers, as its hardness and wear resistance ensure stability during high-speed rotations, thereby improving pump efficiency.
- Seals and Shaft Seals: Due to the corrosion-resistant properties of tungsten carbide, it can be utilized in manufacturing pump seals and shaft seals, ensuring the reliability of the pump in various liquid environments.
- Pump Casing and Pump Housing: In certain specialized situations, tungsten carbide can be applied to pump casing and housing to provide additional wear and corrosion protection.
- Critical Pump Components: Tungsten carbide may be used to manufacture other critical pump components such as worm wheels, bearings, etc., to enhance the overall performance and reliability of the entire pump system.
In summary, the application of tungsten carbide products in the pump industry primarily focuses on improving wear resistance, corrosion resistance, and overall performance. This, in turn, extends the pump's operational life, reduces maintenance costs, and enhances operating efficiency.
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