Custom Tungsten Carbide Tool Holder for Precision Machining
Product Description
The tungsten carbide custom-shaped tool holder is a specialized tooling component designed for precision machining applications. It is crafted from high-grade tungsten carbide to provide exceptional hardness, wear resistance, and thermal stability, ensuring reliable performance in demanding machining environments.
Product Features
- High Hardness: Constructed from premium tungsten carbide material, offering superior hardness (typically HRA 90-92) for extended tool life and consistent cutting performance.
- Precision Machining: Custom-shaped to fit specific tool geometries and machining requirements, ensuring precise tool positioning and stability during operations.
- Excellent Wear Resistance: Provides excellent wear resistance against abrasive materials and high-speed machining conditions, maintaining dimensional accuracy over prolonged use.
- Thermal Stability: Exhibits high thermal stability, allowing the tool holder to maintain its properties at elevated temperatures encountered during high-speed cutting processes.
- Corrosion Resistance: Resistant to corrosion and oxidation, suitable for use in various industrial environments.
Specifications
- Material: High-grade tungsten carbide
- Customization: Tailored to specific tool geometries and customer requirements
- Surface Treatment: Options available for surface finishing and coating to enhance performance and durability
Advantages
- Enhanced Tool Life: Extends tool life due to high hardness and wear resistance, reducing downtime for tool changes.
- Improved Machining Precision: Ensures precise tool alignment and stability, resulting in high machining accuracy and surface quality.
- Versatility: Suitable for a wide range of machining applications, including aerospace, automotive, mold making, and precision engineering.
- Cost Efficiency: Reduces overall machining costs by minimizing tool wear and improving production efficiency.
Applications
The tungsten carbide custom-shaped tool holder is widely used in precision machining applications where high accuracy, durability, and reliability are critical. It is particularly favored in industries such as aerospace manufacturing, automotive production, mold and die making, and general precision engineering.
Specialization in Precision Manufacturing
- Expertise in Hard Alloy Insert Pins: Specialized in producing and manufacturing hard alloy insert pins specifically for precision mold customers.
- High Precision Requirements: Ensuring perfect consistency and meeting the stringent precision demands of electronic ceramic injection molds.
Superior Product Consistency
- Stringent Quality Control: Maintaining good consistency across all insert pins by strictly controlling each processing procedure.
- Guaranteed Product Tolerances: Ensuring tolerance requirements of ±0.002, meeting the highest industry standards.
Exceptional Surface Finish
- High-Quality Finish: Achieving a surface finish of 0.2, which is ideal for the demanding applications of electronic ceramic injection molds.
Custom Manufacturing
- Tailored Solutions: Producing hard alloy insert pins according to the specific requirements of precision mold manufacturers, ensuring that all products meet the precise specifications needed for optimal performance.
By leveraging these strengths, Sanxin Carbide provides high-quality, reliable insert pins that meet the exacting standards of the precision mold industry, particularly for electronic ceramic injection molds.
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