High-Performance Tungsten Carbide Core for Connecting Rod Machinery
Product Features
- High Hardness: Tungsten carbide possesses extremely high hardness, capable of withstanding high-intensity friction and impact without deforming or wearing out easily.
- Excellent Wear Resistance: The wear resistance of tungsten carbide significantly extends the service life of the core in high-friction environments.
- Corrosion Resistance: Tungsten carbide has excellent corrosion resistance, maintaining its performance in various harsh environments.
- High Strength: Tungsten carbide's high strength allows it to withstand significant mechanical stress and loads, ensuring stability and precision in the production process.
- Thermal Stability: Tungsten carbide retains its hardness and strength at high temperatures, making it suitable for high-temperature operations.
Applications
The tungsten carbide core for connecting rod machines is primarily used in the following fields:
- Mechanical Manufacturing: Especially in processes requiring high precision and strength, such as the production of bearings, gears, and tools.
- Automotive Manufacturing: Used in the production of key components like engines and transmission systems to ensure high precision and long life.
- Aerospace: Applied in the machining of high-performance and high-reliability parts, meeting strict technical standards.
- Electronics and Electrical Appliances: Ensuring precision and consistency in the machining of high-precision small parts.
Product Advantages
- Long Service Life: The superior properties of tungsten carbide significantly extend the life of the core, reducing replacement frequency and maintenance costs.
- High Production Efficiency: High hardness and wear resistance ensure the core's stability in high-intensity production, improving production efficiency.
- Consistent Quality: Tungsten carbide cores offer exceptional dimensional stability and precision, ensuring consistent quality of machined parts.
Processing of Tungsten Carbide
"Mechanical Processing," which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:
- Cutting: Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product.
- Milling: Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes.
- Grinding: Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product.
- Turning: Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components.
- Hole Machining: Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design.
The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.
Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd, is engaged in R&D of cemented carbide raw material, processing, selling and aftermarket services.
Sanxin dedicated in inheriting tungsten carbide OEM services and improvement solutions, has a specialized technical team as a solid foundation and obvious superiority to manufacture high-quality tungsten carbide product.
Sanxin was established in 2003;
Two main factories were built in 2007;
Passed ISO 9001:2015 in 2017;
High-tech Enterprise Identified in 2017;
Obtained foreign trading license 2017;
Confirmed as supplier of CLEP in 2021;
Owned more than 20 patent certificates.
We always carry out "quality and customer first", "Samples available", "punctual delivery", "mutual benefit", "focus on innovation", "service creates value"…business policy in the market. Sanxin delivering carbide value.