Precision Diamond V-Groove Cutting Blades for PCB Slicing

• After-sales Service: 1 Year
• Warranty: 1 Year
• Condition: New
• Certification: ISO9001
• Customized: Customized
• Material: Tungsten Carbide
• Model NO.: SX0019D
• Application: PCB Slicing
• Product Name: Carbide Insert Mold
• Hardness: Hra90-Hra95
• Carbide Grade: K10, K20, K30, etc.
• Features: Abrasion Resistant
• Surface Finish: Smooth, Shiny
• Transport Package: Safety Packaging
• Specification: Customized
• Trademark: OEM
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Precision Diamond V-groove Cutting Blades for PCB Slicing

Precision diamond V-Cut blades are highly specialized cutting tools used for precise slicing of printed circuit boards (PCBs).

Here's some information about these blades:

Material: Precision diamond V-Cut blades are made with high-grade industrial diamonds. Diamond is the hardest known material, providing exceptional cutting performance and durability.

Slicing PCBs: These blades are specifically designed for V-Cut applications in PCB manufacturing. V-Cut refers to the process of creating V-shaped grooves on the circuit board to facilitate precise bending and folding during assembly.

Application

Cutting Performance

Precision diamond V-Cut blades offer several advantages for PCB slicing:

High Precision: The diamond blades provide extremely precise cuts, ensuring clean and accurate V-grooves on the PCB surface. This precision is crucial for proper alignment and assembly of circuit board components.

Smooth Finish: The diamond edges produce a smooth finish on the V-grooves, minimizing the risk of burrs, chipping, or other imperfections. This helps to maintain the integrity of the PCB and ensures reliable electrical connections.

Longevity: Diamond is highly wear-resistant, allowing these blades to maintain their cutting performance over an extended period. They have a longer lifespan compared to other types of cutting blades, reducing the need for frequent blade replacements.

Blade Design: Precision diamond V-Cut blades are typically designed with a specific angle and geometry to create the desired V-groove shape on the PCB. The blade's design ensures optimal cutting efficiency and minimizes stress on the PCB material.

Expertise and Safety: Working with precision diamond V-Cut blades requires expertise and proper safety precautions. It is crucial to follow manufacturer guidelines and use appropriate cutting equipment to ensure safe and accurate operations.

Using precision diamond V-Cut blades for PCB slicing offers a high level of precision, ensuring the quality and reliability of the final circuit boards. These blades are commonly used in PCB manufacturing facilities and provide efficient and precise V-groove cutting for various circuit board designs and applications.

Detailed Photos

 

Product Parameters

Parameters	Details
Shape	Round, Square, Rectangular
Heat Resistance	≤ 900ºC
Product Name	Tungsten Carbide Processing
Tolerance	± 0.01mm
Density	14.5-15.0g/cm3
Flexibility	Excellent
Impact Resistance	Excellent
Processing Method	Cutting, Grinding, Polishing
Lifespan	Long
Material	Tungsten Carbide
Plating	Tungsten Carbide Plating, Tungsten Carbide Coating

Processing of Tungsten Carbide

The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:

1. Raw Material Selection: Choose high-purity tungsten powder and carbon powder as raw materials to ensure the produced tungsten carbide exhibits excellent properties.
2. Material Mixing: Blend the selected tungsten and carbon powders in specific proportions to form a uniform mixture.
3. Pressing: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, utilizing high temperature and pressure to facilitate the complete reaction between carbon and tungsten, resulting in tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Product Machining: Process the heat-treated blank through cutting, grinding, and other machining techniques to produce the final tungsten carbide products.
8. Surface Treatment: Optionally perform surface treatments such as coating or polishing to improve surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.

Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.

Packaging & Shipping

Packaging and Shipping for Tungsten Carbide Processing
Tungsten Carbide Processing is packed in heavy-duty corrugated boxes that are designed to protect the product from damage during shipping. The boxes are marked with both the customer's name and a description of the contents.
Shipping is done through a variety of carriers, depending on the customer's location. We use both ground and air shipping, and strive to ensure that the product arrives on time and in perfect condition.