Metal Ceramic Components with Magnesium Zirconium

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: SX2140
• Logo Printing: Without Logo Printing
• Size: Customized
• Customized: Customized
• Material: Tungsten Carbide
• Certification: ISO 9001:2008
• Product Name: Carbide Part
• Processing: Cutting, Grinding, Polishing
• Features: Abrasion Resistant
• Size/Dimension: Customized
• Hardness (Hra): 86-93
• Lifespan: Long
• Transport Package: Safety Packaging
• Specification: Customized
• Trademark: OEM
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Metal Ceramic Components with Magnesium Zirconium

 

1. Material Composition and Properties
Magnesium-zirconium metal ceramic components are composed of a unique alloy blend of magnesium and zirconium. This combination offers exceptional mechanical properties, including high strength-to-weight ratio, excellent corrosion resistance, and elevated temperature stability. These properties make them suitable for applications requiring lightweight yet durable materials that can withstand harsh environments.

2. Precision Manufacturing and Customization
Manufactured using advanced ceramic processing techniques, magnesium-zirconium metal ceramic parts are crafted with precision and tailored to meet specific engineering requirements. They can be customized into complex shapes and sizes with tight tolerances, ensuring seamless integration into various systems and assemblies. This precision manufacturing capability guarantees consistency and reliability in performance.

3. Applications Across Industries
Magnesium-zirconium metal ceramic components find extensive applications across diverse industries. In aerospace, they are used in turbine blades, heat shields, and structural components due to their lightweight nature and high temperature resistance. In automotive applications, these components serve in engine parts, exhaust systems, and brake components where heat resistance and durability are crucial. They are also utilized in electronics for thermal management solutions and in medical devices for biocompatible implants.

4. Performance Benefits and Functional Advantages
The unique properties of magnesium-zirconium metal ceramics contribute to their superior performance in demanding applications. Their high thermal conductivity facilitates efficient heat dissipation, while their electrical insulation properties prevent electrical leakage and interference. This combination of properties enhances operational efficiency, reduces energy consumption, and extends the service life of equipment and machinery.

5. Environmental and Sustainability Considerations
Magnesium-zirconium metal ceramic components support sustainable manufacturing practices. Their durability and longevity minimize material wastage and reduce the frequency of replacements, thereby lowering overall environmental impact. Additionally, these components are recyclable, aligning with global efforts towards resource conservation and circular economy principles.

6. Quality Assurance and Standards Compliance
Produced under stringent quality control measures, magnesium-zirconium metal ceramic parts adhere to international standards and certifications. They undergo rigorous testing for mechanical strength, thermal stability, and chemical resistance to ensure reliability and safety in their intended applications. This commitment to quality assurance instills confidence in their performance and longevity in service.

Conclusion
Magnesium-zirconium metal ceramic components exemplify innovation in materials science and manufacturing technology. Their unique alloy composition, precision engineering, versatile applications, and environmental benefits position them as essential components in modern industrial and technological advancements, contributing to enhanced performance, efficiency, and sustainability across various sectors.
 

Parameters	Details
Shape	Round, Square, Rectangular
Heat Resistance	≤ 900ºC
Product Name	Tungsten Carbide Processing
Tolerance	± 0.01mm
Density	14.5-15.0g/cm3
Flexibility	Excellent
Impact Resistance	Excellent
Processing Method	Cutting, Grinding, Polishing
Lifespan	Long
Material	Tungsten Carbide
Plating	Tungsten Carbide Plating, Tungsten Carbide Coating

Packaging & Shipping

Tungsten Carbide Processing Packaging and Shipping:

Tungsten Carbide Processing products are carefully packaged to minimize the risk of damage during transit.
All products are securely boxed or wrapped, with extra padding and bracing provided as necessary.
We use only the highest quality packaging materials to ensure the safe arrival of your products.
We ship our products using reliable and efficient courier services.
We also offer express shipping for urgent orders.

Processing of Tungsten Carbide

The processing technology for tungsten carbide products varies depending on the type and intended use of the product. Here is a general processing workflow for tungsten carbide products:

1. Raw Material Preparation: Select high-purity tungsten powder and carbon powder as raw materials.
2. Material Mixing: Blend tungsten and carbon powders in specific proportions to ensure a uniform mixture.
3. Pressing and Shaping: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, allowing carbon to react fully with tungsten to produce tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Mechanical Processing: Employ machining processes such as cutting, milling, and grinding on the heat-treated blank to achieve the final product shape.
8. Surface Treatment: Optionally perform surface treatments, such as coating or polishing, to enhance surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
10. Packaging and Delivery: After passing quality inspection, package the products and deliver them to customers.

It's important to note that different types of tungsten carbide products may have variations in this basic process, and specific processing techniques can also be influenced by product design requirements and intended applications.