| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | ISO9001 |
| Customized: | Customized |
| Material: | Tungsten Carbide |
| Customization: |
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Audited Supplier Solid Carbide V Cutter Blade for Processing PCB Printed Circuit Boards
Material Performance Characteristics of Solid Carbide V-CUT Blades
The Solid Carbide V-CUT blade is a cost-effective and high-quality cutting tool. It is made entirely of refined carbide. Carbide is a composite material made by formulating and mixing high-quality tungsten carbide and cobalt powder, which is then pressed and sintered into carbide discs. These discs are further processed using advanced carbide grinding techniques to create cutting tools.
Carbide can be categorized based on grain size into regular carbide, fine-grain carbide, and submicron and ultrafine grain carbide. Based on the main chemical composition, carbide can be classified into tungsten carbide-based and titanium carbide-based carbide. Tungsten carbide-based carbide includes tungsten-cobalt (YG), tungsten-cobalt-titanium (YT), and rare carbide-additive (YW) types, each with its own advantages and disadvantages. The main components are commonly used metal bonding phases such as tungsten carbide (WC), titanium carbide (TiC), and niobium carbide (NbC), with cobalt (Co) being the primary binder phase. Titanium carbide-based carbide is a hard alloy with TiC as the main component, and commonly used metal binder phases include molybdenum (Mo) and nickel (Ni).
Carbide has the following characteristics that general alloy blades do not possess: high hardness (86-93 HRA, equivalent to 69-81 HRC), second only to diamond; good thermal hardness (can reach 900-1000°C, maintaining 60 HRC); high bending strength (5100 MPa); excellent impact toughness and corrosion resistance; and high chemical inertness.
The precision-ground solid carbide V-CUT blade has high smoothness, sharp cutting edges, high wear resistance, and a long service life, which is 20 to 150 times longer than alloy tool steel. It can cut materials with a hardness of around 50 HRC.
Its service life is 10 to several tens of times longer than that of ordinary V-CUT blades, significantly reducing the frequency of blade changes and sharpening, thereby improving production efficiency. It does not break or curl. Sanxin Tungsten Steel provides solid carbide V-CUT blades.
Advantages: High hardness, high strength, high wear resistance, long service life, significantly improved production efficiency. Precision processing, high smoothness, sharp cutting edges, high smoothness on the surface of V-grooves, no burrs, significantly improved product quality.
Disadvantages: Carbide material is expensive. Due to its high hardness, it is more challenging to process. The price falls between high-speed tool steel V-CUT blades and polycrystalline diamond V-CUT blades.
Using a solid carbide V-CUT blade for processing PCBs (printed circuit boards) results in high surface smoothness, no burrs, and other imperfections, significantly improving the quality of the processed products. It is the ideal cutting tool for PCB manufacturers in cutting printed circuit boards.
| Parameters | Details |
| Shape | Round, Square, Rectangular |
| Heat Resistance | ≤ 900ºC |
| Product Name | Tungsten Carbide Processing |
| Tolerance | ± 0.01mm |
| Density | 14.5-15.0g/cm3 |
| Flexibility | Excellent |
| Impact Resistance | Excellent |
| Processing Method | Cutting, Grinding, Polishing |
| Lifespan | Long |
| Material | Tungsten Carbide |
| Plating | Tungsten Carbide Plating, Tungsten Carbide Coating |
The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:
Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.
Packaging and Shipping for Tungsten Carbide Processing
Tungsten Carbide Processing is packed in heavy-duty corrugated boxes that are designed to protect the product from damage during shipping. The boxes are marked with both the customer's name and a description of the contents.
Shipping is done through a variety of carriers, depending on the customer's location. We use both ground and air shipping, and strive to ensure that the product arrives on time and in perfect condition.
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