Tungsten Carbide Square Concave Mold for High-Precision Manufacturing

• After-sales Service: 1 Year
• Warranty: 1 Year
• Type: Stamping Die Parts
• Material: Tungsten Carbide
• Certification: ISO9001
• Product Name: Carbide Dies
• Advantages: Wear-Resistant, Heat-Resistant and Anti-Corrosion
• Carbide Grade: K10, K20, K30, etc.
• Processing: Cutting, Grinding, Polishing
• Tolerance: ±0.01mm
• Lifespan: Long
• Transport Package: Safety Packaging
• Specification: Customized
• Trademark: OEM
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Tungsten Carbide Square Concave Mold for High-Precision Manufacturing

Product Overview
The hard alloy square concave mold is a high-precision, durable component designed for various industrial and manufacturing applications. Made from hard alloy (tungsten carbide), this mold offers exceptional hardness, wear resistance, and corrosion resistance, ensuring the production of high-quality and precise products while maintaining long-term reliability and performance.
Product Features

1. High Hardness: The hard alloy material provides extremely high hardness (typically 85-93 HRA), ensuring the mold's longevity and ability to maintain its shape under high-stress conditions.
2. Wear Resistance: Exhibits outstanding wear resistance, making this mold ideal for high-volume production runs and applications involving abrasive materials.
3. Corrosion Resistance: Resistant to various corrosive media, including acids, alkalis, and salts, making it suitable for use in harsh industrial environments.
4. High Strength: Possesses excellent tensile and compressive strength, allowing it to withstand high-pressure and impact conditions without deformation.
5. Precision Manufacturing: The mold is manufactured to tight tolerances, ensuring consistent and precise product output, which is crucial for high-quality manufacturing processes.
6. Thermal Stability: Maintains stable performance at high temperatures, suitable for applications involving thermal cycling and high-temperature operations.

Main Applications

1. Metalworking: Used in stamping, forging, and extrusion processes, where high precision and durability are required.
2. Plastic Injection Molding: Ideal for producing high-precision plastic components, ensuring consistent quality and performance.
3. Electronics Manufacturing: Applied in the production of electronic components, where precise dimensions and high-quality finishes are essential.
4. Automotive Industry: Utilized in the manufacturing of high-performance parts, ensuring durability and reliability in critical automotive components.
5. Aerospace: Suitable for the production of high-precision aerospace parts, providing stability and reliability in demanding environments.

Technical Parameters

• Material: Tungsten carbide (hard alloy)
• Hardness: 85-93 HRA
• Flexural Strength: >2200 MPa
• Density: 14.5-15.0 g/cm³
• Operating Temperature Range: -40°C to 600°C
• Corrosion Resistance: Suitable for acidic, alkaline, and saline environments
• Dimensional Tolerance: As per customer specifications

 

 

Applications

The Astonishing Applications of Tungsten Carbide
Tungsten carbide is a material widely used in many settings due to its incredible hardness and durability. Its many uses span across a variety of settings, such as cutting tools, wear parts, dies and molds, orthopedic implants, drill bits, wind turbine components, exploration equipment, abrasives, and even the jewelry industry.
Cutting Tools
Tungsten carbide is used to create hardened tips and cutting edges for a number of drills, end mills, taps, reamers, and other types of tooling used to perform material-removing processes.
Wear Parts
Items like bulldozer blades, excavator teeth, conveyor skip plates, and chute liners require excellent wear-resistance and tungsten carbide provides just that.
Dies and Molds
Forming and stamping dies used in shaping metals and plastics require a material that can withstand repeated use and high pressure. Tungsten carbide fits this criteria.
Orthopedic Implants
Biocompatibility and mechanical strength are just two of the main requirements that tungsten carbide meets when used in joint replacement components, like knee and hip prosthetics.
Drill Bits
Drilling operations in oil and gas fields need drill bits that are durable and can efficiently drill through hard rock underwater. This is why tungsten carbide is the material of choice for these applications.
Wind Turbine Components
Durability is key in the wind turbine industry and it is no surprise that tungsten carbide is used in its gear systems and blade pitch mechanisms in order to keep wear surfaces protected.
Exploration Equipment
Coring bits, underreamers and industrial core drills are all commonly used in exploration equipment and have tungsten carbide as a key component due to its hardness.
Abrasives
Tungsten carbide is processed into particles and grains that are sometimes used as coated and bonded abrasives for polishing and grinding applications.
Jewelry Industry
Finally, tungsten carbide is also used in the jewelry industry, applied in decorative components for rings, cufflinks, and pendants due to its density and color properties.