| Customization: | Available |
|---|---|
| Pressing Speed: | Isostatic Pressing |
| Suppression Method: | Unidirectional Pressurization |
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Dia. 1mm Precision Tungsten Carbide Round Bar
Discover the superior craftsmanship of our Φ1 Precision Tungsten Carbide Round Bar, a meticulously engineered cylindrical bar with a precise 1mm diameter. Crafted to perfection with precision-ground tungsten carbide, this product exemplifies excellence in precision engineering.
Our tungsten carbide round bar is a high-performance composite material, meticulously crafted from tungsten carbide particles (WC) and bonded with a high-quality metallic binder, typically cobalt (Co). The precision grinding process ensures unparalleled accuracy in diameter and a smooth, flawless surface finish, making it an ideal choice for a wide range of precision applications.
Unmatched Hardness and Wear Resistance: Our tungsten carbide is renowned for its exceptional hardness and superior wear resistance, making it an ideal choice for high-pressure machining, grinding, and cutting operations. This remarkable property ensures the precision bar retains its sharpness and dimensional stability even under the most demanding conditions.
Impeccable Dimensional Accuracy: The "Φ1" specification signifies the meticulous craftsmanship behind the round bar's 1mm outer diameter. Manufactured with stringent dimensional tolerances, this bar guarantees remarkable consistency and precision, vital for any machining or tooling process.
Wide-Ranging Versatile Applications: Our precision tungsten carbide round bars are indispensable across various industries, including precision machining, tool and die making, microelectronics, and jewelry manufacturing. These bars excel in creating cutting tools, punches, drills, and micro end mills, fulfilling any need for high precision and wear resistance in small-scale operations.
Exceptional High Strength: Boasting outstanding strength, our tungsten carbide round bars are engineered to resist the intense forces and stresses typical of machining processes. This high strength ensures incredible durability and resistance to deformation, extending the lifespan of your tools.
Superior Chemical Inertness: Tungsten carbide's remarkable chemical inertness makes it highly resistant to chemical reactions and corrosion. This critical property guarantees the round bar's stability and performance, even when exposed to a variety of machining fluids and harsh environments.
Tailored Customization: Though our standard is a 1mm diameter, we offer precision tungsten carbide round bars customized to different diameters and lengths to meet your specific application requirements. Tailor-made solutions ensure you get exactly what you need for optimal performance.
In summary, our Φ1 Precision Tungsten Carbide Round Bar stands out as a premier high-performance tooling material, renowned for its unparalleled hardness, outstanding wear resistance, superior dimensional accuracy, and remarkable versatility. This exceptional product is the go-to choice for precision machining and a myriad of other applications requiring meticulous, small-scale operations, ensuring optimal performance and reliability.
| High-Speed Machining: | In high-speed machining operations, the anti-vibration tool holder tungsten carbide rod helps dampen vibrations caused by high cutting speeds. This improves cutting stability, reduces tool chatter, and enhances surface finish, making it suitable for applications in industries like aerospace, automotive, and mold making. |
| Deep-Hole Drilling: | Deep-hole drilling often generates significant vibrations due to the long tool length and high cutting forces involved. The anti-vibration tool holder tungsten carbide rod absorbs or minimizes these vibrations, resulting in improved hole quality, reduced tool deflection, and increased tool life. |
| Precision Milling: | Precision milling operations that require tight tolerances and high surface finish benefit from the anti-vibration tool holder tungsten carbide rod. It helps maintain stability during intricate milling tasks, such as contouring, profiling, and finishing operations in industries like die and mold making, medical device manufacturing, and precision engineering. |
| Heavy-Duty Turning: | In heavy-duty turning applications, where high cutting forces are encountered, the anti-vibration tool holder tungsten carbide rod provides stability and minimizes vibrations. This allows for efficient material removal, extended tool life, and improved surface finish in industries such as oil and gas, power generation, and heavy equipment manufacturing. |
| Difficult-to-Machine Materials: | Difficult-to-machine materials, such as heat-resistant alloys, stainless steels, and hardened steels, often pose challenges in terms of vibrations and tool wear. The anti-vibration tool holder tungsten carbide rod helps mitigate these issues, enabling more effective machining of such materials with reduced vibration-induced tool damage. |
| Long Overhang Machining: | When machining with long tool overhangs, the anti-vibration tool holder tungsten carbide rod plays a critical role in maintaining machining stability. It minimizes vibrations caused by the extended tool length, ensuring accurate and reliable cutting performance in applications like aerospace structural components, turbine blades, and complex molds. |
| High-Precision Machining: | Applications that require high precision, such as optical components, electronic parts, and precision instruments, benefit from the anti-vibration tool holder tungsten carbide rod. It helps achieve tight tolerances, excellent surface finish, and dimensional accuracy by reducing vibrations that can affect part quality. |
Expert Technical Support and Services for Tungsten Carbide Processing
At Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd., we offer unparalleled technical support and services to ensure you harness the full potential of Tungsten Carbide Processing. Our seasoned and adept team stands ready to provide bespoke solutions and insightful advice, ensuring you extract maximum value from your product.Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd. excels in producing an extensive range of high-quality cemented carbide products. Our offerings include precision-engineered nozzles, bushings & sleeves, sealing rings, molds, inserts, mill rollers, and a variety of tailor-made components designed to meet your unique specifications.
Cemented carbide represents a superior composite hard alloy material, meticulously crafted from refractory metals seamlessly bonded together by a metallic binder through advanced powder metallurgy techniques. The result is a robust and highly reliable material.
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