High-Temperature Resistant Tungsten Carbide Friction Stir Welding Tool
1. Materials and Manufacturing:
- Material: Made from tungsten carbide, known for its extreme hardness and wear resistance, suitable for processing high-strength metal materials.
- Manufacturing Process: Typically manufactured using powder metallurgy technology or other advanced machining methods to ensure high strength and durability of the tool.
2. Functions and Features:
- Friction Stir Welding (FSW): Used for solid-state welding technology by generating frictional heat and mechanical stirring between materials to achieve a solid-state bond.
- Wear Resistance: The hardness of tungsten carbide enables it to withstand high friction and heat without failure, thereby extending the tool's lifespan.
- Precision: High precision in tool design and manufacturing ensures stability and consistency during welding processes.
3. Applications:
- Aerospace: Used for welding high-strength metal components in the manufacturing of aircraft engines and aerospace devices.
- Automotive Industry: Applied in welding high-strength alloy components for vehicle body and chassis structures.
- Heavy Industries: Suitable for welding large metal structures and containers such as bridges, tanks, etc.
4. Market Demand and Trends:
- With increasing demand for lightweight, high-strength, and efficient production processes, the application of tungsten carbide friction stir welding tools is expanding across aerospace, automotive, and heavy industries.
- Technological innovations and advancements in materials science are driving the development of friction stir welding technology, further enhancing product performance and expanding its application scope.
In summary, the tungsten carbide friction stir welding tool, renowned for its excellent wear resistance, precision, and reliability, serves as a critical solution provider in various industrial applications.
| Parameters |
Details |
| Shape |
Round, Square, Rectangular |
| Heat Resistance |
≤ 900ºC |
| Product Name |
Tungsten Carbide Processing |
| Tolerance |
± 0.01mm |
| Density |
14.5-15.0g/cm3 |
| Flexibility |
Excellent |
| Impact Resistance |
Excellent |
| Processing Method |
Cutting, Grinding, Polishing |
| Lifespan |
Long |
| Material |
Tungsten Carbide |
| Plating |
Tungsten Carbide Plating, Tungsten Carbide Coating |
Tungsten Carbide Processing Packaging and Shipping:
Tungsten Carbide Processing products are carefully packaged to minimize the risk of damage during transit.
All products are securely boxed or wrapped, with extra padding and bracing provided as necessary.
We use only the highest quality packaging materials to ensure the safe arrival of your products.
We ship our products using reliable and efficient courier services.
We also offer express shipping for urgent orders.
Processing of Tungsten Carbide
The processing technology for tungsten carbide products varies depending on the type and intended use of the product. Here is a general processing workflow for tungsten carbide products:
- Raw Material Preparation: Select high-purity tungsten powder and carbon powder as raw materials.
- Material Mixing: Blend tungsten and carbon powders in specific proportions to ensure a uniform mixture.
- Pressing and Shaping: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
- Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
- Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, allowing carbon to react fully with tungsten to produce tungsten carbide.
- Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
- Mechanical Processing: Employ machining processes such as cutting, milling, and grinding on the heat-treated blank to achieve the final product shape.
- Surface Treatment: Optionally perform surface treatments, such as coating or polishing, to enhance surface properties as needed.
- Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
- Packaging and Delivery: After passing quality inspection, package the products and deliver them to customers.
It's important to note that different types of tungsten carbide products may have variations in this basic process, and specific processing techniques can also be influenced by product design requirements and intended applications.
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