0.1mm Premium Tungsten Steel Sheets for Slitting and Cutting Applications
Product Description
The tungsten steel handle clamp plate is a high-performance mechanical component widely used in CNC machines, milling machines, drilling machines, and other equipment. It is used to secure the tool handle, ensuring stability and precision during the machining process.
Product Features
- High Hardness: Made of high-quality tungsten steel, it has extremely high hardness and wear resistance, capable of withstanding high-intensity workloads.
- High Temperature Resistance: Tungsten steel has excellent high-temperature resistance, maintaining stable physical properties in high-temperature environments.
- Corrosion Resistance: It has good corrosion resistance, suitable for various harsh environments.
- Precision Manufacturing: Precision manufacturing processes ensure the dimensional accuracy and surface finish of the clamp plate.
Specifications
- Material: High-quality tungsten steel
- Dimensions: Customizable according to customer requirements
- Hardness: HRC 89-92
- Surface Treatment: Polishing or coating treatment
Advantages
- High Durability: Extremely high wear resistance and strength, extending service life.
- High Precision: Ensures tool stability during machining, improving machining accuracy.
- High Efficiency: Reduces the frequency of replacement and maintenance, enhancing production efficiency.
- Wide Applicability: Suitable for various types of CNC machines and machining equipment.
Usage Precautions
- Installation: When installing the tungsten steel handle clamp plate, ensure the installation surface is clean and free of debris to avoid affecting the clamping effect.
- Regular Maintenance: Regularly check the wear condition of the clamp plate and replace severely worn plates in time.
- Avoid Impact: Although tungsten steel has high hardness, it can still be damaged by strong impacts. Avoid impact during use.
Application Fields
The tungsten steel handle clamp plate is widely used in aerospace, automotive manufacturing, mold processing, precision machinery, and other industries. It is an indispensable component in modern processing industries.
Processing of Tungsten Carbide
The Mechanical Processing of tungsten carbide parts, which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:
- Cutting: Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product.
- Milling: Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes.
- Grinding: Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product.
- Turning: Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components.
- Hole Machining: Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design.
The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.
Industrial Applications:
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Tooling:
- Used to form hardened tips and cutting edges for drills, end mills, taps, reamers, and other tooling in material removal processes.
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Wear Parts:
- Found in bulldozer blades, excavator teeth, conveyor skip plates, and chute liners due to its excellent wear resistance.
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Dies and Molds:
- Used to create dies and molds that can withstand high pressures and repetitive use.
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Orthopedic Implants:
- Applied in knee and hip prosthetics for its biocompatibility and mechanical strength.
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Drilling Tools:
- Incorporated into oil and gas drilling operations, as well as wind turbine components and exploration equipment.
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Abrasives:
- Processed into particles and grains for use in coated and bonded abrasives for polishing and grinding applications.
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