Precision Tungsten Carbide Cutting Tools for Cutting and Punching

• After-sales Service: 1 Year
• Warranty: 1 Year
• Condition: New
• Certification: CE, RoHS, ISO9001
• Customized: Customized
• Material: Tungsten Carbide
• Model NO.: SX2118
• Product Name: Tungsten Carbide Bushing
• Applicatio: Oil & Gas Industry
• Size/Dimension: Customized
• Thermal Conductivity: 70 - 100 W/M·K
• Quenching Temperature: 1400 - 1600°c
• Tempering Temperature: 800 - 1000°c
• Transport Package: Safety Package
• Specification: customized
• Trademark: Sanxin
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Precision Tungsten Carbide Cutting Tools for Cutting and Punching

Overview: The precision-customized Tungsten Carbide cutting tools for the cutting and punching operations of the 360J assembly machine are designed to meet high-precision cutting and punching requirements. This series of tools, primarily composed of Tungsten Carbide, undergoes precision processing to ensure strict adherence to size tolerances and positional tolerances. Even in seemingly minute dimensions, these Tungsten Carbide tools perform exceptionally well.

Model Specifications and Dimensions:

1. 360J Assembly Machine Tungsten Carbide Punching Cutter: 78.5*12*7.5*φ4.5*2-M2*18,
2. 360-700 Type Forceps Entry Tool Tungsten Carbide Fixed Cutting Tool: 37*33*17*15.5*10.25*2-φ4.5-5.5,
3. 360-700 Type Forceps Entry Tool Tungsten Carbide Movable Cutting Tool: 10.13*9.96*6.5*φ6.5-φ3.582-R0.15.

Tolerance Requirements:

• Size Tolerance: ±0.002
• Positional Tolerance: Parallelism 0.002
• Straightness: 0.002
• Perpendicularity: 0.002
• Symmetry: 0.002

Features:

• Precision Processing: Ensures each tool meets high precision size tolerances through precision processing.
• Material Advantage: Utilizes high-quality Tungsten Carbide, ensuring the tools' wear resistance and durability.
• Versatile Applications: Suitable for punching and cutting requirements of the 360J assembly machine and the fixed and movable cutting needs of the 360-700 type forceps entry tool.

Applications: This Tungsten Carbide cutting tool is suitable for high-precision cutting and punching tasks, particularly in applications involving the 360J assembly machine and the 360-700 type forceps entry tool.

Conclusion: The precision-customized Tungsten Carbide cutting tools for the 360J assembly machine's cutting and punching sections not only meet the demands of complex applications but also excel in adhering to strict size tolerances. Their superior material and precision processing ensure the reliability and longevity of the tools.

 

Processing of Tungsten Carbide

The production and processing of tungsten carbide, an important hard alloy material used in the manufacturing of cutting tools, drill bits, and abrasive tools, involve several steps. Here is a general outline of the tungsten carbide production and processing workflow:

1. Raw Material Selection: Choose high-purity tungsten powder and carbon powder as raw materials to ensure the produced tungsten carbide exhibits excellent properties.
2. Material Mixing: Blend the selected tungsten and carbon powders in specific proportions to form a uniform mixture.
3. Pressing: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, utilizing high temperature and pressure to facilitate the complete reaction between carbon and tungsten, resulting in tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Product Machining: Process the heat-treated blank through cutting, grinding, and other machining techniques to produce the final tungsten carbide products.
8. Surface Treatment: Optionally perform surface treatments such as coating or polishing to improve surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.

Each step in this process requires precise control to ensure the final product possesses the desired physical and chemical properties. While variations may exist among different manufacturers and products, this serves as a general overview of the tungsten carbide production and processing workflow.

Applications

The Astonishing Applications of Tungsten Carbide
Tungsten carbide is a material widely used in many settings due to its incredible hardness and durability. Its many uses span across a variety of settings, such as cutting tools, wear parts, dies and molds, orthopedic implants, drill bits, wind turbine components, exploration equipment, abrasives, and even the jewelry industry.
Cutting Tools
Tungsten carbide is used to create hardened tips and cutting edges for a number of drills, end mills, taps, reamers, and other types of tooling used to perform material-removing processes.
Wear Parts
Items like bulldozer blades, excavator teeth, conveyor skip plates, and chute liners require excellent wear-resistance and tungsten carbide provides just that.
Dies and Molds
Forming and stamping dies used in shaping metals and plastics require a material that can withstand repeated use and high pressure. Tungsten carbide fits this criteria.
Orthopedic Implants
Biocompatibility and mechanical strength are just two of the main requirements that tungsten carbide meets when used in joint replacement components, like knee and hip prosthetics.
Drill Bits
Drilling operations in oil and gas fields need drill bits that are durable and can efficiently drill through hard rock underwater. This is why tungsten carbide is the material of choice for these applications.
Wind Turbine Components
Durability is key in the wind turbine industry and it is no surprise that tungsten carbide is used in its gear systems and blade pitch mechanisms in order to keep wear surfaces protected.
Exploration Equipment
Coring bits, underreamers and industrial core drills are all commonly used in exploration equipment and have tungsten carbide as a key component due to its hardness.
Abrasives
Tungsten carbide is processed into particles and grains that are sometimes used as coated and bonded abrasives for polishing and grinding applications.
Jewelry Industry
Finally, tungsten carbide is also used in the jewelry industry, applied in decorative components for rings, cufflinks, and pendants due to its density and color properties.