Tungsten Carbide Blade with Precision Positioning Holes
Material
The tungsten carbide three-hole positioning plate is made of high-quality tungsten carbide, typically a tungsten-cobalt (WC-Co) alloy. This material is known for its exceptional hardness and wear resistance, maintaining excellent performance under harsh working conditions.
Features
- High Precision: The three-hole positioning plate is manufactured with extremely high precision, ensuring accurate positioning and alignment.
- High Hardness: The hardness of tungsten carbide typically exceeds HRA 85, effectively resisting wear and deformation.
- Corrosion Resistance: Tungsten carbide has good resistance to various chemicals, making it suitable for complex environments.
- High Strength: It possesses excellent compressive and impact strength, capable of withstanding high-intensity workloads.
Applications
The tungsten carbide three-hole positioning plate is widely used in the following fields:
- Mold Manufacturing: For precise positioning and alignment of molds, ensuring product consistency and accuracy.
- Machining: Used for workpiece positioning during machining, enhancing processing precision and efficiency.
- Electronics Industry: For the assembly and testing of electronic components, ensuring precise alignment of parts.
- Aerospace: Used in the aerospace field for high-precision component assembly and maintenance.
Advantages
- Long Service Life: Due to its high hardness and wear resistance, the tungsten carbide three-hole positioning plate has a significantly longer service life compared to ordinary materials.
- Excellent Stability: Maintains stable performance even in high-temperature and high-pressure environments.
- Versatility: Suitable for various complex and precise industrial applications.
Maintenance
The maintenance of tungsten carbide three-hole positioning plates is relatively simple. Regular inspections of the surface and hole diameter for wear and timely replacement are recommended. To extend service life, avoid severe collisions with other hard objects during use.
Summary
The tungsten carbide three-hole positioning plate is a high-performance, high-precision positioning tool suitable for various industrial fields. Its excellent material properties and precise manufacturing process ensure that the product maintains outstanding performance and longevity under various harsh conditions.
Processing of Tungsten Carbide
The Mechanical Processing of tungsten carbide parts, which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:
- Cutting: Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product.
- Milling: Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes.
- Grinding: Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product.
- Turning: Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components.
- Hole Machining: Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design.
The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.