| Customization: | Available |
|---|---|
| Pressing Speed: | Isostatic Pressing |
| Suppression Method: | Unidirectional Pressurization |
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1mm Diameter Tungsten Steel Precision Grinding Rod
A 1mm diameter tungsten steel precision grinding rod refers to a cylindrical rod made of tungsten steel that has been precisely ground to have a diameter of 1mm.
This type of rod is commonly used in applications that require fine grinding, polishing, or precision machining.
The tungsten steel material provides exceptional hardness, durability, and wear resistance, allowing for precise and accurate grinding operations.
The small diameter of the rod makes it suitable for applications that require intricate or detailed work, such as in the manufacturing of small parts or precision instruments.
Material Composition: Tungsten steel, also known as tungsten carbide, is the primary material used for these grinding rods. It is a composite material consisting of tungsten carbide particles (WC) held together by a metallic binder, typically cobalt (Co). This combination of materials provides excellent hardness, strength, and wear resistance.
Hardness and Wear Resistance: Tungsten steel is one of the hardest materials available, surpassed only by diamond. It offers exceptional hardness and wear resistance, allowing the grinding rod to maintain its sharpness and cutting performance even under high-pressure grinding operations. This property ensures extended tool life and consistent grinding results.
Precision Ground Diameter: The 1mm diameter of the grinding rod indicates its precise outer diameter measurement. These rods are carefully ground to achieve a specific diameter tolerance, ensuring consistency and accuracy during grinding applications. The precise diameter is particularly useful for tasks that require fine or detailed work, such as precision machining or small-scale polishing.
Versatile Applications: 1mm diameter tungsten steel precision grinding rods find applications in various industries and processes. They are commonly used in precision machining, tool and die making, jewelry manufacturing, dental instrument production, electronics assembly, and other fields that require intricate and precise grinding operations. These rods are suitable for grinding, polishing, deburring, or shaping small or delicate components.
Surface Finish: The precision grinding process ensures a smooth and uniform surface finish on the rods. This smoothness contributes to efficient and consistent grinding operations, reducing the risk of surface imperfections or scratches on the workpiece.
Customization: While 1mm is a specific diameter size, tungsten steel precision grinding rods can be manufactured in a range of diameters to meet different application requirements. The diameter, length, and other dimensions can be customized based on the specific needs of the customer or the intended application.
Overall, 1mm diameter tungsten steel precision grinding rods are valued for their hardness, wear resistance, and precise dimensions.
They are essential tools in industries that require meticulous grinding operations and are capable of achieving excellent results on small, intricate parts or surfaces.
| High-Speed Machining: | In high-speed machining operations, the anti-vibration tool holder tungsten carbide rod helps dampen vibrations caused by high cutting speeds. This improves cutting stability, reduces tool chatter, and enhances surface finish, making it suitable for applications in industries like aerospace, automotive, and mold making. |
| Deep-Hole Drilling: | Deep-hole drilling often generates significant vibrations due to the long tool length and high cutting forces involved. The anti-vibration tool holder tungsten carbide rod absorbs or minimizes these vibrations, resulting in improved hole quality, reduced tool deflection, and increased tool life. |
| Precision Milling: | Precision milling operations that require tight tolerances and high surface finish benefit from the anti-vibration tool holder tungsten carbide rod. It helps maintain stability during intricate milling tasks, such as contouring, profiling, and finishing operations in industries like die and mold making, medical device manufacturing, and precision engineering. |
| Heavy-Duty Turning: | In heavy-duty turning applications, where high cutting forces are encountered, the anti-vibration tool holder tungsten carbide rod provides stability and minimizes vibrations. This allows for efficient material removal, extended tool life, and improved surface finish in industries such as oil and gas, power generation, and heavy equipment manufacturing. |
| Difficult-to-Machine Materials: | Difficult-to-machine materials, such as heat-resistant alloys, stainless steels, and hardened steels, often pose challenges in terms of vibrations and tool wear. The anti-vibration tool holder tungsten carbide rod helps mitigate these issues, enabling more effective machining of such materials with reduced vibration-induced tool damage. |
| Long Overhang Machining: | When machining with long tool overhangs, the anti-vibration tool holder tungsten carbide rod plays a critical role in maintaining machining stability. It minimizes vibrations caused by the extended tool length, ensuring accurate and reliable cutting performance in applications like aerospace structural components, turbine blades, and complex molds. |
| High-Precision Machining: | Applications that require high precision, such as optical components, electronic parts, and precision instruments, benefit from the anti-vibration tool holder tungsten carbide rod. It helps achieve tight tolerances, excellent surface finish, and dimensional accuracy by reducing vibrations that can affect part quality. |
Technical Support and Services for Tungsten Carbide Processing
We provide technical support and services to ensure that our customers are able to use Tungsten Carbide Processing to its fullest potential. Our experienced and knowledgeable team can provide customized solutions and advice to help you get the most out of your product.Zhuzhou Sanxin cemented carbide products mainly include nozzles, bushings & sleeves, sealing rings, molds, inserts, mill rollers, and other customized components.
Cemented carbide is a composite hard alloy material that consists of refractory metal bonded together by a metallic binder through powder metallurgy.
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