Internal Thread Punch Die Component

• Customization: Available
• Materials: Tungsten Carbide
• Certification: ISO
• Model NO.: SX2184
• Shape: Round
• Specifications: Customized
• Standard: Nonstandard
• Product Name: Carbide Die
• Features: Wear-Resistant, Heat-Resistant and Anti-Corrosion
• Carbide Grade: K10, K20, K30, etc
• Surface Treatment: Polish
• Advantages: High Hardness
• Transport Package: Safety Packaging
• Specification: Customized
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

Internal Thread Punch Die Component

Product Description
The internal thread punch die component is a crucial tool used in manufacturing processes to create internal threads in metal or plastic workpieces. This component is meticulously crafted from high-strength materials such as hardened steel or carbide, ensuring durability, precision, and reliability in threading operations. It is designed to withstand high-pressure and high-speed conditions, delivering consistent performance in industrial applications.
Product Features

1. High Precision Machining: Engineered with precision to create accurate internal threads according to specified dimensions and thread profiles.
2. Durable Material: Made from hardened steel or carbide to withstand wear and ensure longevity in demanding manufacturing environments.
3. Versatile Application: Suitable for various industries including automotive, aerospace, electronics, and manufacturing where precise internal threading is essential.
4. Customizable Design: Available in different sizes and specifications to accommodate specific threading requirements.
5. Optimized Performance: Designed for efficient threading operations, enhancing productivity and minimizing downtime.

Applications

• Automotive Industry: Used in the production of automotive components requiring precise internal threads.
• Aerospace: Critical for creating internal threads in aerospace components for structural integrity.
• Electronics: Essential for manufacturing electronic devices and components with precise internal thread specifications.
• General Manufacturing: Used across various manufacturing sectors for creating internal threads in metal and plastic parts.

 

Property	Range
Grain Size (μm)	0.4-2.0
Cobalt Content (% Co)	6-20
Density (g/cm³)	13.96-14.85
Hardness (HRA)	86-93
Flexural Strength (MPa)	3200-4500
Young's Modulus (GPa)	570-620

Processing of Tungsten Carbide

The processing technology for tungsten carbide products varies depending on the type and intended use of the product. Here is a general processing workflow for tungsten carbide products:

1. Raw Material Preparation: Select high-purity tungsten powder and carbon powder as raw materials.
2. Material Mixing: Blend tungsten and carbon powders in specific proportions to ensure a uniform mixture.
3. Pressing and Shaping: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, allowing carbon to react fully with tungsten to produce tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Mechanical Processing: Employ machining processes such as cutting, milling, and grinding on the heat-treated blank to achieve the final product shape.
8. Surface Treatment: Optionally perform surface treatments, such as coating or polishing, to enhance surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
10. Packaging and Delivery: After passing quality inspection, package the products and deliver them to customers.

It's important to note that different types of tungsten carbide products may have variations in this basic process, and specific processing techniques can also be influenced by product design requirements and intended applications.

Our Advantages

Premium Quality Materials

• 100% Virgin Cemented Carbide Materials: Ensuring top-notch quality and performance.
• Fine-Grain Tungsten Carbide: Offering superior material properties for diverse applications.

Outstanding Performance

• Excellent Wear, Abrasion, and Corrosion Resistance: Perfect for high-stress environments, reducing downtime and maintenance costs.
• High Fracture Strength and Hardness: Providing durability and reliability in demanding conditions.
• Superior High and Low Temperature Wear Resistance: Maintaining integrity and performance across a wide temperature range.

Enhanced Service Life

• Longevity: Service life is 10 to 50 times longer than general metal parts, reducing replacement frequency and costs.

Customization and Versatility

• Varied Grades: Tailored to meet specific industry requirements and applications.
• Customization Service: Personalized solutions to fit unique customer needs.

Competitive Pricing

• EXW Factory Price: Offering high-quality products at competitive prices, ensuring value for money.

Easy Maintenance

• Low Friction Coefficient and Small Adhesion: Minimizing maintenance efforts and enhancing operational efficiency.
• Acid and Alkali Corrosion Resistance: Preventing rust and prolonging the lifespan of parts.

With these advantages, Sanxin Carbide Seal Rings stand out in the hardware machinery industry, providing unmatched performance and reliability.