High Precision 0.001 Tungsten Steel Rod

• Customization: Available
• Materials: Tungsten Carbide
• Certification: ISO
• Model NO.: SX2159
• Features: Wear-Resistant, Heat-Resistant and Anti-Corrosion
• Carbide Grade: K10, K20, K30, etc
• Surface Treatment: Polish
• Advantages: High Hardness
• Product Name: Carbide Rod
• Transport Package: Safety Packaging
• Specification: Customized
• Origin: China
• Production Capacity: 10000 PCS/Month

Product Description

Product Description

High Precision 0.001 Tungsten Steel Rod

Overview: The Precision 0.001 Tungsten Steel Rod is a high-precision, high-hardness tungsten steel material widely used in mold manufacturing, precision machining, and the electronics industry. This product offers exceptional hardness, wear resistance, and dimensional stability, making it ideal for various high-precision processing and manufacturing applications.
Key Features:

1. High Precision Machining: Utilizing advanced CNC machining technology, the tungsten steel rod achieves a diameter accuracy of ±0.001mm, meeting the requirements of high-precision applications.
2. Premium Material: Made from high-quality tungsten steel (cemented carbide) with rigorous smelting and heat treatment processes, ensuring exceptional hardness and bending strength.
3. Outstanding Wear Resistance: The excellent wear resistance of tungsten steel significantly extends the product's service life, suitable for high-wear environments.
4. Dimensional Stability: Superior material properties and precise machining processes ensure the tungsten steel rod's dimensional stability during use, preventing deformation.
5. Various Specifications: Available in multiple diameters and lengths to meet different application needs, with customization options according to customer requirements.

Technical Parameters:

• Material: Tungsten Steel (Cemented Carbide)
• Hardness: Over HRA 90
• Diameter Accuracy: ±0.001mm
• Bending Strength: > 2800 MPa
• Density: 14.6-15.1 g/cm³

Applications:

• Mold Manufacturing: Used for the production and repair of high-precision molds.
• Precision Machining: Suitable for machining and producing precision components.
• Electronics Industry: Applied in the manufacturing and assembly of electronic components.
• Aerospace: Used for the manufacturing of high-precision parts in the aerospace field.

Property	Range
Grain Size (μm)	0.4-2.0
Cobalt Content (% Co)	6-20
Density (g/cm³)	13.96-14.85
Hardness (HRA)	86-93
Flexural Strength (MPa)	3200-4500
Young's Modulus (GPa)	570-620

Processing of Tungsten Carbide

 

The processing technology for tungsten carbide products varies depending on the type and intended use of the product. Here is a general processing workflow for tungsten carbide products:

1. Raw Material Preparation: Select high-purity tungsten powder and carbon powder as raw materials.
2. Material Mixing: Blend tungsten and carbon powders in specific proportions to ensure a uniform mixture.
3. Pressing and Shaping: Place the mixture into molds and subject it to high pressure to achieve the desired shape.
4. Initial Sintering: Place the pressed blank in a high-temperature furnace for initial sintering, forming a preliminary structure.
5. Powder Metallurgy Sintering: Subject the preliminarily sintered blank to powder metallurgy sintering, allowing carbon to react fully with tungsten to produce tungsten carbide.
6. Heat Treatment: Conduct heat treatment on the sintered product to adjust its crystal structure and properties, enhancing hardness and wear resistance.
7. Mechanical Processing: Employ machining processes such as cutting, milling, and grinding on the heat-treated blank to achieve the final product shape.
8. Surface Treatment: Optionally perform surface treatments, such as coating or polishing, to enhance surface properties as needed.
9. Quality Inspection: Conduct quality checks on the finished tungsten carbide products to ensure they meet specified technical standards and customer requirements.
10. Packaging and Delivery: After passing quality inspection, package the products and deliver them to customers.

It's important to note that different types of tungsten carbide products may have variations in this basic process, and specific processing techniques can also be influenced by product design requirements and intended applications.

Our Advantages

Premium Quality Materials

• 100% Virgin Cemented Carbide Materials: Ensuring top-notch quality and performance.
• Fine-Grain Tungsten Carbide: Offering superior material properties for diverse applications.

Outstanding Performance

• Excellent Wear, Abrasion, and Corrosion Resistance: Perfect for high-stress environments, reducing downtime and maintenance costs.
• High Fracture Strength and Hardness: Providing durability and reliability in demanding conditions.
• Superior High and Low Temperature Wear Resistance: Maintaining integrity and performance across a wide temperature range.

Enhanced Service Life

• Longevity: Service life is 10 to 50 times longer than general metal parts, reducing replacement frequency and costs.

Customization and Versatility

• Varied Grades: Tailored to meet specific industry requirements and applications.
• Customization Service: Personalized solutions to fit unique customer needs.

Competitive Pricing

• EXW Factory Price: Offering high-quality products at competitive prices, ensuring value for money.

Easy Maintenance

• Low Friction Coefficient and Small Adhesion: Minimizing maintenance efforts and enhancing operational efficiency.
• Acid and Alkali Corrosion Resistance: Preventing rust and prolonging the lifespan of parts.

With these advantages, Sanxin Carbide Seal Rings stand out in the hardware machinery industry, providing unmatched performance and reliability.